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G5. Electrical Steel Coupling Installation <br />Adhesive and catalyst are flammable. <br />AAlso the catalyst contains methyl ethyl <br />WARNING <br />ketone peroxide (MEKP), a known eye <br />and skin irritant. Observe safe handling <br />procedures. Always wear impermeable <br />gloves and chemical splash goggles <br />when handling or mixing adhesive. <br />Keep adhesive and catalysts away from <br />sparks and open flame. <br />Note: An optional I" diameter steel coupling can be field <br />installed on wall of Fiberglass Turbine Enclosure (TE) <br />for use with steel electrical conduit. <br />Installation kit includes: <br />• Two piece l" steel coupling. <br />• Adhesive. <br />• Mixing stick. <br />• Sandpaper. <br />• Putty knife. <br />• Instruction sheet <br />How To Install Electrical Steel Coupling <br />Step #1 Cut Hole <br />• Drill 2" diameter hole (using contractor supplied car- <br />bide tipped or masonry hole saw) at marked coupling <br />location. <br />Step 92 Sand and Clean <br />• Use supplied sandpaper (60 grit) to sand area around drilled <br />hole on both inside and outside of turbine enclosure. <br />❑ Turbine enclosure must be sanded "white" to insure <br />proper bond. <br />❑ Sanded area should radiate at least 3" out from hole <br />edges. <br />• Sand inside of flanged faces of both coupling sections. <br />• Use clean, dry cloth to clean sanding dust from all sanded <br />surfaces. <br />Step 43 Mix and Apply Adhesive <br />Note: Mix adhesive in accordance with instructions in <br />adhesive kit. Adhesive shelf life is six months. <br />• Make sure all surfaces are dry. <br />• Follow Adhesive Application Guidelines in Section F5 <br />• Apply adhesive to prepared surfaces on both fiberglass <br />turbine enclosure and coupling flanges. <br />Step 94 Attach Steel Coupling <br />• Insert male threaded coupling section from outside of <br />turbine enclosure. <br />• Screw female threaded section onto male section from <br />inside of turbine enclosure. <br />• Tighten down both sections by hand tightening until ad- <br />hesive is squeezed out from flange faces. <br />• Use flat stick or supplied putty knife to fill in all gaps <br />around fitting flange/turbine enclosure joint. <br />Step 95 Curing <br />• Allow minimum of four hours for adhesive to harden <br />completely. <br />❑ Do not move or impact coupling during hardening <br />process. <br />• For outside temperatures under 60°F, apply heat to as- <br />sure proper adhesive curing. <br />❑ Heat may be applied using a heat gun. <br />❑ See Adhesive Application Guidelines in section F5. <br />• Complete successful test of the steel coupling. <br />❑ See Section F7, hydrostatic water test for details. <br />• Install conduit onto the coupling. <br />I" Steel Coupling <br />Turbine Enclosure Wall <br />tt (Exterior Surface) <br />Female Section <br />Male Section <br />0 Sand inner surface of coupling and <br />outer surface of Fiberglas pipe. <br />Apply adhesive to inside surface of <br />FRP coupling and outside surface of <br />FRP pipe just before final assembly. <br />Step 96 Disposal of Unused Catalyst, Adhesive <br />• Mix unused tubes of catalyst and any unused adhesive <br />(as described above) to form a solid for safe disposal. <br />• Dispose resulting solid as a nonhazardous waste in ac- <br />cordance with federal, state and local regulations. <br />G6. Testing Periodic Nlaintenance <br />If turbine enclosure fittings have been abused, damaged, <br />or worn: <br />• Test turbine enclosure immediately for potential leaks. <br />In normal service: <br />• Use standing water test as described in Section F7. <br />Note: Leak test turbine enclosure and fittings at least <br />once a year or more frequently, if code requires. <br />27 <br />