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Field mrring iliac System Connections
<br /> Vacuum Connections within Sump
<br /> installing Vac Sensor Housing Support Bracket Fig to the sump junction loostes).
<br /> 1. Tie wrap the loose cable pace into a bundle going from the Vac Sensor housi JTJ
<br /> Overview LU
<br /> Get the Vm Sensor housing support bracket and the"Ned tensioning clamp from the mounting kit Hold the Vacuum Connections to a DoUble-Wall Product Line ord grip bushings from the file-one for each Vac Sensor,Vac Float.and the Tank interstitial %_0 z
<br /> a am 2. Get necessary c will enter the junction boi in the sump.Loosen the cord grips and screw each one into a co UJ
<br /> 'Root Vacuum Sensor system installation in an STP sump isshown in Figure I.V OS sOr bracket against the STP riser.Place the curved clamp around the back of the Naar and hook the four notches in the
<br /> A simplified Veeder. 1. Get a 3-waybal valve,114"NPT close nipple,114"NP17 barbed adapter,and spring clamp from the Vac sensor cable that
<br /> Va mbled in a housing which is shown in Figure 2.A separate mounting junction box port. 0
<br /> (VS)and c Float(VF)modulesme asse clamp over the four barbs in the top of the bracket(see Figure 6).Position the bracket so the top of bracket is at Sensor install kit. 4
<br /> bracket(see Figure 2)is easily attached to the STP,riser to support the Vac,Sensor housing.Approximately 12 lent 12 inches above the sump floor and hod tighten the tension adjust knob on the back of the clamp until the -setting thread sealant(harem after 3. Push the first Vac SensorNac Float cable Pair into adjacent cord grir(keep the pairs together as the two LL
<br /> i ing to the TLS Console ,Make sure all of the cables to the
<br /> inches Of durance is required below the pump manifold for the Vito Sensor system.Final vacuum connections are assembly is secure. 2, Apply an adequate amount of fresh,UL classified for petroleum,non th it "N a 5 0)
<br /> bal space of the double-wall referred to as sealant)to the threads of the 114"NPT close nipple and screw it into e 4 PTportinth cables will typically be wired to one cable go
<br /> made once the housing and bracket we in place.A 1/4"NPT port into the interstit ier end of the nipple and screw console we lagged(eg.,Tank I product line.Twk 1 vapor fine)to factitate TLS Setup,
<br /> vapor return line,double-wall product line,and/or domble-wall sump must be accessible in the sump.For vacuum termination fitting of the product line(Figure I Apply sealant to the oth 0 Fu co Lu
<br /> ineffallafitorts requiring tank interstice monitoring,a riser must be in the same sump for the interstitial sensor.Field slots(4)-position over Tension adjust knob on the S�way ball valve.NOTE:the 3.v,ay ball valve must be oriented as sham in Figure 9.Apply sealant to n
<br /> it of the 3-way ball valve. 4. Strip back the leads of one of the cables from the TLS Console 3111 Strip back the leads of the Val;Be see/
<br /> orient$are soled in a customer supplied sump junction box the threaded end of the 114"NPT/barbed adapter and soraw it into the side per c'4 ;;e < a --J o Z_
<br /> barbs on bracket -We Float pairs 3W Using wire nuts from the kits attach the wires as per the diagram in Figure 16.NOTE:the > W
<br /> 9 connections of the Vac Sensor system comic Curved clamp will connect the S-way ball valve to the es and the Vo Float cable has two wires.
<br /> wire I S. Got the 114"ID tubing from the install kit and measure a piece that Vac Sensor cable has three Wir _J
<br /> 15-7 1111�1 d to the Vac Sensor labeted'F.Plan enough Z Z < 0
<br /> LZ--W-------_zrl barbed tubing nipple on the Vac Float(Figure 10)that is connects 5. Sea]wire nuts with epoxy sealant following the instnuttions in Figure 16.Note:the illustration shows only two Do QO
<br /> t and install this tubing cc, co, :z, 0
<br /> tubing So that it isn't stretched between fittings or have my sharp bet,691kinks,in it Cu a cs:
<br /> cables in the pacIq but in this cue,all three cables must be submerged as per the illustrall It
<br /> and secure tubing ends with spring clamps. f, Es
<br /> 6. Connect the remaining Vac 8eirsorfriac,Float pairs and the Vast Sensorrienk Float pair as discussed above, W icc
<br /> bc:
<br /> Sealing each set of Wires in epoxy sealant packs,
<br /> STP urn Line
<br /> Epoxy seat per Vacuum Connections to a Double-Wall Vapor Ret 2 W
<br /> Sump it Do
<br /> NFPAspec
<br /> Repeat steps 1 .2 of the Product Line connection instructions for the vapor return line connection,except:
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<br /> - Install the 114"NPT close nipple in the vacuum termination fitting of the vapor Form fine, respiratory system,and skin.Can cause allergic skin reaction. (zr rX, W rurs
<br /> Noductfin. VAG Sensor - Connect one end of the tubing to the vapor return line barbed adapter and the other and to the Vac Float that Is CAUTION:Epoxy sealant is irritating to eyes,
<br /> V resin and Cycloalphatic epooryonsirloosqlate,Precautions:Wear suitable protective clothing,
<br /> vacuum filing __�housingsuppwt connected to the Van,Sensor labeled'W Contains:epoer !:e_ - W co
<br /> Dual weatherproof bracket glomes,eye,seat face protection.Use only in well ventilated waste.Wash thoroughly before eating.drinking,or = �2
<br /> kinctien boxes sof 0
<br /> z smoking.
<br /> cord find Willing Vacuum connections to a Double-Wall Tank Vent Line
<br /> entries lim 9i s, A
<br /> STIR Riser Repeat steps I -2 of the Product Line connection instructions for the tank vent line connection,except: Q: M
<br /> D.Ublewan sump i Epoxy sealant Pak
<br /> vapor return ime Wire nut(3)
<br /> vacuumfiffing ............. .. ............. vacuum fitting Install the 1/4'NPT close nipple in the vacuum termination fitting of the tankvent line, is cC,
<br /> Vac
<br /> Connect one end of the tubing to the tank vent line barbed adapter and the other end to the Vap Float that S
<br /> I Figures. AftehingVacS.nsofhousing$-PP-db-Ok-t enSor
<br /> connectedto the Vast Sensor habelecl'TV�
<br /> I white White(+) Co
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<br /> Attaching Vale Sensor Cables and Tagging Vad;Sendffor/Vac Float Pairs Vacuum Connections to a Double-Wall Sump
<br /> Double war bank ............. ......; Black To Smart Sensor
<br /> ................... Repeat steps I �2 of the Product Line connection instructions for the sump interstice connection,except: Interface Module
<br /> 1. Next getthe Vac Sensor cables(with connectotson one end)from the kh(s)and attach the corinectcrof each - Install the 114'NPT close nipple in the interstitial space access port provided in the sump's wall. Red Black
<br /> cable to each of the Van$want ports labeled TLS(on the Vac Sensor cover).Uncoil each of the Vm Float her and to the Vao Float that is Red
<br /> Tank interstitial ming Forow.Sons., cables.Notice that each Vac Sensor,except the one for the bank interstice,has a short piece of tubing - Connect one end of the tubing to the Sump Interstice barbed adapter and the ot
<br /> sonsoTvacuumf migure 7).In installation diagram B of Figure 7,there is no connected to the Vac,Sensor laboled'S.
<br /> Housing Assembly connecting It to a Vm Float beneath it(diagram A in F Black
<br /> burchwed to riser tank intertifitial sensor,but there is a Vac Sensor monitoring the tank vent line Interstice.A Vac SensorNac
<br /> Float tubing connected pair must be wired together in the junction bm wewsmm6'm'e
<br /> 2. Use a felt pen and write on the top at the Vac Sensor housing to what device each of the Vao Sensors below Vac Float or
<br /> Deflo.wall Interstitial Sensor
<br /> Figumi. Will be attached(see Figure 8).For example,P=product line,S=sump interstice,V=Vapor line,and T 10 STP productline
<br /> tank interstice,or TV=tank ventinterstice.NOTE:There is no parflcular order except that the Vac Sensor that
<br /> is not attached to a Vac Float must be assign ad to the Tank interstitial space(diagram A),so make a'T'mark to disposers
<br /> 'P�locate the cable A- Revels, Relclarningoormettens
<br /> over that Vac Sensor If the mark you wrote on the housing over the first Vac Sensor was t VvIN11 Berlin vacuum line
<br /> ends of this Vac SensorNao Float pair,tape them together about every foot along their length and at their
<br /> ends,and tag the end of this cable pair 1p'or'Product Line Vao Sauce.Repeat this taping and tagging W 8-way ball i lenehratiarfitting
<br /> or marked Twill only have one cable,so tag the end of
<br /> A.", A-us, each of the Vac Sensor/Vac Float pairs.The Vice Sens move A C From pnifis,
<br /> this cable'T'fot'Tmk Veer Sensor� 114-NPT close nipin- s...r e
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<br /> Product Vapor Tank Sump lsrcilluc� Vapor Tank Sump '..'as of his
<br /> �Apply fresh,UL dassified for patrols=,non-awfing hInfard�Ulo
<br /> Vent thread selaritto threads of nipple and barbed adapter magreamess, I/
<br /> line fine an
<br /> 11 71 1 "-
<br /> line "a-A'
<br /> Pnip 114*NFIF d adapter I nins
<br /> I barbs W P"
<br /> Fwwww V%A"_ strimliciamp�0117 Instructions: J CM
<br /> M 114"lDlubingto
<br /> var,moat NOTE:When temperature Is below 50-F it D-C),ke.pniser In 4. Mix thoroughly to a urtionn color by squeezing access C)
<br /> a warm place pricirm mixing(0.9,in an inside pocketned bEdcandlorthlNflOUBUS,
<br /> 5.squeere mind.won terin into poor and of bag and sees O.D
<br /> to body). other end, LU
<br /> Field Assembling Val Sensffof/Var;Float modules 1.Open epoxy seaknu package.and maxime resin pak 6.Slowly Union whing connections lisp sealing Parck Until their
<br /> z Holding resin pair as shown in A.Wit Pak arforgi long 7.fienikiyaganist lin,opposite endas shown in C. _J
<br /> I T.1sl open end of Less and use to wrap to close it off and
<br /> ng continue to Step 1.It You are length.
<br /> If you we field assembling the Vac Sensonlihic,Floats into the Vao Sensor housi 3.As sh.in 8,their arkaseze the RED SIDE of the resin, posiam the do wrapped end up mill the rurrjel� 0
<br /> installing the pre�awrwnldled 2,3,or 4 Vac Sensor kit go to"Instalfing Vac Sensor Housing Support Bracket"on forcing it through the writer sard and eta BLACK SIDE.
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<br /> page 6. 1 3f
<br /> I. Get the Vac Sensor module with bracket from each of the socondwy piping vacuum monitoring system kits.If Vac Sensor
<br /> the Vac Sensor module with bracket from that kit
<br /> a tank interstice is being monitored,also get 'so Sensors(up to 4)to the top Of Fleramla.
<br /> 2. Get the Vac Sensor housing from the mounting Idt and attach each of the V J� a 0
<br /> the housing using#10 x 3IS"seiftlapping screws as shown in Figure 3.The Vac Sensor covers should be to ti "
<br /> the housing. Cablepairto
<br /> the left in the installed position with the STP Siphon port facing the front of I I I I
<br /> I I junction box
<br /> 3. Get the Vac Floats and#10 x 3/8"selfAaProing screws from the secondary piping vacuum monitoring system I I I
<br /> kits.Up to three Van Floats can be attached to the housing US shown in Figure 3-there is no Vim Float for a I I I Connecting Vatic System Field Wifiring to TLS Console
<br /> Vac Sensor monitoring the tank interstice.If you are using only one Or two Vac;Floats,attach them to positions F.9rseZ Idessfying Va.Steadi Flood palm
<br /> shown in the figure,preferably under aVgo Sensoro). 1. Connect each Vac Shensoevim Float pair and the We Sensor/Tank Interstitial Float pair cables to either a
<br /> 4. Get the 1141 ID tubing and the barbed elbows from the secondary piping vacuum monitoring system kits(I for Smart Sensor/Press;module or a Smart Sensor Interface module as shown in Figure 17.Note!at least one
<br /> each Von Sensor and 2 for each Vac,Float).Get the tapered bushings and nuts for the Vao Senswand Vale Installing Vac Sensor Housing onto Support Bracket Barbed elbow Smart Sensorripress module must be installed in the console for proper Vais Sensor operation.
<br /> Float vacuum ports(2 for each Von Sensor and 2 for each Vac Float)(let.Figure 4).Insert the tapered end of L 2. System programming of the Vacuum Sensor System is performed following instructions in the TLS.2XX
<br /> the bushing into the port then loosely screw on the nut,Repeat this step for each vacuum port. Route all of the cables through the opening in the mounting bracket and attach the Vac Sensor housing to the fro ID tubing to Product �Vacicoat System Setup Manuel.
<br /> 5. Insert a barbed elbow in the bottom bushing of one of the Vac Sensors and install an elbow in the rear bracket by pushing the four hooks on the rear of the housing into the four slots in the bracket(see Figure 8) lines-wayvalve
<br /> bushing of the newest We Float lipreferabt�the one directly Under it).Orient the ellhows as shown in the on product line 3.we,ball valve barbed fitting to a this Float IIMFANSIC�Y SAFE BAY GMSCO14SOLE
<br /> figure,then tighten both bushing nuts.Out.a piece of the 1/4"tubing and connect the elbow in the Vac Sensor STP Riser Figure 10. cimmextbra v...Urn tubing 1. 0
<br /> to the elbow in the Vac Float,Keep the connection kink free and w short as possible(see Figure 4).Install a nou" U_
<br /> barbed union in the other vacuum port of the Vac,Float and tighten the bushing nut Repeat this procedure for Vao Sensor housing SMOR
<br /> each additional Vac SamorNao Float pain Vac sensor device Vacuum Connections to Siphon Port of the Pump a t 4
<br /> 6. Get the barbed tees,and the barbed elbow from the secondary piping vacuum monitoring system kits. connection guide 1. Get the 1/4"NPT/barbed adapter from the mounting kit.Apply sealant to the threads of the fitting and screw
<br /> sing,insert the elbow in the side vacuum port bushing labeled STP (use felt pen) it into the STP siphon port(sea Figure 13). Arisen CaMoSvirdemaur,rd w &L
<br /> 7 Looking at the front of the Vao Sensor hou: ---------------- LL.
<br /> Siphon (on the Vac Sensor cover)in one of the Vm Sensors closest to the side of the housing.Orient the -------- LL
<br /> elbow 0 that the open half Is horizontal and pointing to the other Val;Sensors.Insert a tea in the same
<br /> vacuum port in each of the other Vm Sensors.Orient the tees in the horizontal position,except the Vac
<br /> Sensor closest to the other side of the Vac Sensor housing,Remove this tee and orient it so that one end Vac Sensors ............ .
<br /> inlet end into the bushing.Measure
<br /> points toward the other tees and one end points out at you then insert the ------- frodOwd,01mewSCOnsen
<br /> and Out a pieces of the tubing to connect each of the tees and elbow as shown in Figure 6.Once the tubing El dioUgh an IS.cry,kmcwwQ
<br /> pieces am cut,remove the barbed elbows and tees to push on the tubing pieces,than reinsert this connected I CIA
<br /> 91 Reiner the
<br /> assembly back into the Vac Sensor bushings and tighten the nuts(red.figure 6), t IrAnnleevrro
<br /> ------------- -------------- Vac Floats
<br /> ---------- ------ ------------------------------------- I Route cables through Vac;Sensor housing 114'NPT to I/W'barbed adapter I.Irricrier ve.
<br /> i opening in back of support bracket
<br /> bracket
<br /> I �Jj /Spring clamp
<br /> #10 X 3/811 Self-tapping screws (8) A",
<br /> 2 each vac sensor bracket
<br /> "T? TT Ti i Figures. A��hlngVac$ensothousin�tdsuppodbtacke
<br /> *�11/4"ID tubing connects
<br /> wi�xrca 12c, STP siphon torularcSionsorwifficuumn Cormaridling Pump Control Field Wiring to TLS Console
<br /> cartridge manifold
<br /> Vac Sensor
<br /> Vac Sensor- I HAL P. GRUB
<br /> i STP Siphon port(typ.) housing-back
<br /> For Sites with PLLD or WPLLD Leak Detection
<br /> i Flqum13. Atterching 1/,,Asian Whingto EmP siphon carbidge 4 so
<br /> i Vac Sensor housing-front Pump control for Vac Sensors is shared with the line leak system.Connecting PLLDIWPLLD leak detection as per
<br /> Of 0 X 3/8"self- 2. Measure a length of 1/4'ID tubing to connect 1/4"ID barbed tubing fitting in the siphon cartridge port and the instructions provided with those systems is all that is required.
<br /> tapping screws(2) the vacuum input tee of the Vm Sensor system(see Figure 14).Plan enough tubing to avoid sharp bends in it 30/lor,
<br /> or stretching it.Cut and install this tubing and secure tubing ends with spring clamps For Sites without PLLD or WPLLD Leak Detection CIVO
<br /> F C
<br /> #10 x 3/8"self- ------ A Pump Sense module and a 4-Re(ay module are required in the TLS Console for Vac Sensor pump control.
<br /> tapping screws(2) co Field Wifirej:
<br /> For module connections with non-Red Jacket pumps see Figure 19.
<br /> Cr 0
<br /> 1/4'�10 tubing to < <
<br /> #10 X 3181,set Vac F�Oat Owl) siphon port In STP TLS Setup:
<br /> tapping screw zE
<br /> - Pump Sense setup-assign each tank to Pump Same device
<br /> ------------------------------------------- ---------------------------------------------- Spring clamp - Output Relay setup-select'Pump Control Output' -
<br /> Regrets AH.aingvacS"somandVaeFlonUto�chme�ng di �0 I
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<br /> thaw
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<br /> i rears,
<br /> Vac Sensor
<br /> u Power Panel
<br /> 1 INIMPSIRISSFUDDULE 0
<br /> AD Neutral
<br /> -Barbed tee con.ke Pump Control
<br /> cor no _';md
<br /> Cable pair to Figuse14. connecting vacuum tubing from Pump Siphon Parrittis Vacw"Em'system m o�pZ='aaff
<br /> FUMP REWFAI d'Iff hot i2ovac
<br /> he,",Va.
<br /> Tapered bushing/nut madc.ne,itorkm I
<br /> junction boX , c, , . �., M 00
<br /> Barbed elbow ---- _------ =>
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<br /> LLJ
<br /> �Tutring connects
<br /> float to Vac Sensor 4-4 U_ Z
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<br /> IMNOONCHOCKNOCKA00
<br /> -Barbed elbow to 000000 SO C', C,4 ZM pe
<br /> .a- Pump Motor > to C-4 00 0 0
<br /> Barbed elbow L Power Pump contester C:) z
<br /> "�YOUM`UTMOOULM DO 00
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<br /> Tapered bushing/nut �Vac Float cowal. Power Panel C14
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<br /> AC C14
<br /> Fai AttachmsitubingbetworansiaoSenswan 1
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<br /> culorl C14
<br /> Cormmfirlown.
<br /> Ix"'.18"A'sn"Ams)
<br /> Barbed fee Piece of tubing (typ.)
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<br /> Orient the barbed Barbed elbow
<br /> tee on this end so us
<br /> one of the ends
<br /> points out
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<br /> wix.mr,"As.,
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