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ISD Vapor Flow.Meter Installation Steps - Vacuum Assist System Above Shear Valve
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<br /> Before installing this device, turn Off, tagllook out power to the system, including console end submersi a I- -4 _T+7 _1 MWUW
<br /> pumps. SMART 0- + +
<br /> SElAOR
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<br /> 2, Remove the dispenser's lower sheet W
<br /> noted doors to access the,vapor plumbing.
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<br /> 3. Loosen any factory installed mounts and/or brackets necessary to provide roornto disconnect the vacuum SMART SENSIDS INTERFACE M06ulE I
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<br /> motor outlet plumbing. g PC 0 0
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<br /> 4� Disconnect the factory installed plumbing between the outlet of the vacuum motors and the field installed Lug Closest to Conduit Entry
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<br /> plumbing above the vapor shear valvo,if present (gee example installation in Figure 1). Retain the ----------- W
<br /> manufacturers installed piping for later use.
<br /> This manual contains instructions to install aVeoder-Root ISD (In-Startion Diagnostic)Vapor Flow Molar in a 0 z (j) < W
<br /> dispenser I a vapor return line i —J
<br /> n vacuum assist. systems. par Flow Matter with , —J 0 Z
<br /> 5. Remove my unneeded field installed plumbing above the vapor shear valve,The Va
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<br /> flanges attached can be used for sizing the required hoed space of approximately 8 inches.Approximately 3 P- —
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<br /> This manual assumes all preliminary alto preparation is completed, and thatwiring from the consoloto. theyapor ) 1�-, an M Z
<br /> Flow Meter junction box is in place and meststire.requirements set out in the TLS-3YX Series Site Prep manual, inchesof clearance is required on both,sides of the piping to accommodate this width,of themeter body. Z' M <
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<br /> 6. Working th rough theYacuum motor mounting plate, if present, cannect the upper flange to factory installed (antare Console
<br /> plumbing. Note that this may need to be tomporari Suspended across'the vacuum motor in unfingplate through an f.S.Bay (L -1 0 W <
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<br /> Contract" Certification Requirements while the lower plumbingwork progresses. . I . g g (3
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<br /> Y. install any plumbing and the lower flange that will dcnnect between the outlet ride of the Vapor Flow Meter ]So nowmeter#I ISD pressure Sainsor 03 < 0
<br /> Veeder-Root requires the following. minimum training certifications for contractors who will installarid Setup the and the shear valve or lower vapor return lina. Note: Elbows should be kept to a minimum (straight vertical Cs 0
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<br /> equipmerit discussed in this manual; F)Iurnbingispreferable)�Tc;.imoro�e efficiency andto4educe the Fiskof liquid trope, all horizontal Plumbing
<br /> ISD Pressure Sensor
<br /> musticepitched todrain., Is 101a)
<br /> Level 1 Contractors holding valid Level I Certification are approved to perform wiring and concluit routing, 0)
<br /> equipment mounting, probe and sensor installation tank and line preparation,and line leak 8. Clean all debris around the Unletand outlet plumbing priorto installing the Vapor Flow Meter. Do not blow
<br /> vent do agin RgumG. Connecting Vapor Flow Meter to 8martSerl Interface Module
<br /> detector installation. compressed air through the Vapor Flow Meter to pro m g the inte. mal sa,teens. of ac Of of 0
<br /> Level 213 or 4 Contractors holding valid LoW 2, S. or 4 Certifications are approved to perform installation 9. Install the o-fing into the lower mounfing flarigo. r- 1- r�
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<br /> chmokout,startuIp, programming and operations training, troubleshooting and, servicing for all i 0� Talm a anal(chips,debris, sealant, etoI does not enter the olaen.piping orVapor Flow
<br /> V6oder-Root Tank Monitoring Syritemsi including Line Leak Detection and associated Mete g as'.. t'ly tfic's"n me'tot if E; �2 �2
<br /> accessories. care to that and then soonest the Vapor Flow Meter t the upper flange. Nato that the
<br /> r ful insert the I
<br /> flow arrow on the side of the motor body mu Sip oint down,
<br /> Warranty Registrations may.only be Submitted Isy selected Distributors. P
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<br /> 11. Connect the lower flange to the Vapor Flow Maten.,
<br /> Related Manuals . 12. Tighten any tome fittirigs and hardware
<br /> of a rn For complete installation and operation
<br /> Route the Wiring into the jurniction.1cm via the supplied dar grip. sae bly,
<br /> �76012-879 TLS-3XX Series Consoles Site Prop Manual 14. Connect the wires from the Vapor Flow Meter to the field witing from the consola and sap With Wire nOts (See
<br /> . 1 I ' ll , -11 %- . . 4 - instructions refer to:
<br /> Figure M.
<br /> 577013-800 In-StatiQn, Diagnostics Install, Setup Operation Manual
<br /> 15. After all other ISD Vapor Flow Metem and the ISD Pressulre Sensor are installed, presourks the tank ullage RootTM -Sta
<br /> Veeder In tion Diagnostics
<br /> space and vapor piping torat least 2 inches WC and lest for leaks using leak detection solution.
<br /> sitety Precautions , I . 1 1 ., .1 ' ' 1 11 � � ":. I ." 1 1,
<br /> (ISD) Install, Setup, & Operation
<br /> 77 -7 - - - - - - -
<br /> The following safety symbols may be Used throughout this manual to alert you to important safety hazards and Base of dspenser cabind. -800 Revision E
<br /> .0.rboautions. Manual Ni? 577013
<br /> EXPLOMVE FLAMMABLE Mum
<br /> Fuels and their vy ors am extremely Fuels and tftorva�ors are extremely 1"N!"T
<br /> explosive if gni-ted. flammable. threaded pipe.,,. UP
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<br /> TURN POW&OFF J CQ
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<br /> � Irl In I )5dstsln,I an dissup led Live p,ower to a device crashes a INLET op -1 inlet Fitior X.1,rabax 0
<br /> otential shock oz. potential shock herand.Turn Off
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<br /> -ADALLR USESAFETY BARRICADES
<br /> RE ELATED MANUAL$
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<br /> Knowledge,ofall mlaiedproc din Unauthorleed people orvehicTies in (AP wax.)
<br /> cars to you a Spin work is important the work area am dangerous.Always
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<br /> Read and understand ail manuals use safety conosorbarricades,
<br /> tho=f you do not undarstand =t%a d ortiala to block
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<br /> This product 16 Ito be Installed and operated In the fildfily combustible -11.5 NPT steal nitf;lo
<br /> environment of a gasoline dispenser where flammable liquids and explosive Irsolllvilrpiirni�rl . I I , 1, 1 1 . .,
<br /> and 13,
<br /> vapors maybe present stampedin M wing fulng
<br /> Italian,m I sly result in fire or explosio point[mcbm
<br /> improper Insta ri causing serious Inju ry or . : I
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<br /> death. T'n' IV" 0a"inn TLS Console
<br /> The Tolowl -- ----------- ------
<br /> Fig hazards exist: Top ol v 5 sh
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<br /> :1. Electrical shockresulting In serlous Injury or death mayresultif poweirls cedestal island ------------- .tolada�lxr ------
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<br /> .on during Installation and the devIcols Improperly Installed. �Jl 4 <ZD
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<br /> Product leakage could cause severe environmental damage or explosion
<br /> resulting In dmth�Serious Personal Injury, property loss and equipment
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<br /> darridge. <J Q D��l XaslpouJs14qnrai 1: .: , ., .. .. . % I . I . I .I 1 0 V .
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<br /> observe the following Precautions: introducing livid Inrig
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<br /> I. Read and follow all Instructions In this manual,Including oil Solely,
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<br /> 2-Comply with,all apFfreabie codes Includilng:the National ElectricalCone; <
<br /> ��60 kl�o 191"0 a Ll-
<br /> federal, state;:and coal codes;and other applicable Safety codes. W
<br /> 3. Before Install Ing thils device,turnoff,tagilmic out power.to the system, Figure i. ExamplievapoF flow hister hastallatlonAboveShearValve
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<br /> including console and submersible Pumps, W
<br /> 4.1 To protect yourself and others from being struck by vehicles, block pit
<br /> area dijijob inSA
<br /> youtwork otsiarvico�,
<br /> S. Substitution of components may Impair Intrinsic safety.
<br /> To
<br /> siousnas. From
<br /> interface Module,i , Flow Meter
<br /> Before You Beon
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<br /> find Veeder-Roo I t Techn cian mu I at be available. (on site) to assist in this typo of Epoxy seated connocEons,in a
<br /> A level I or higher Carl HA BB
<br /> instaflatio wimthorproofiunotion box
<br /> Comply With all recommended safety practices identified by OSHA (Occupational Safety and Health Figure 2. Field wiring Vapor flow Meter.ObserVe polarity
<br /> Adminotration) ancIpu am f en
<br /> pay
<br /> ip 130A
<br /> Follow all installation re uiremeriteas per NFRA (National Fire Protection Association) 00, 80A,
<br /> od 70 C I v I IL �X�
<br /> Seal and Connect Field Wrin TV
<br /> Review and comply with all thei safety Warnings in theirst Italian manuals and, any other national, State or Local., ctkC
<br /> requirements,
<br /> 1. �Seal Wire huts with epoxy sealant following the instructionsin Figure 5.,
<br /> A 2-conduclor, 18 AVVG shielded cable must be installedin intrinsically safe conduit from each dispenser to the
<br /> intrinsically safe wiring compartment of the TLS console. 'o
<br /> Debrisfrom plumbing modifications should be flushed throu In the piping System prior to installing the ISD -C Z Z
<br /> Vapor Flow Meter.
<br /> CA ON laintis irritating to eyes, respiratorysystern, and skin. Carl cause allergic skin reaction.
<br /> 0 a to Seal pipe.threads I or as"
<br /> UT' `EPax'
<br /> 00 ins.
<br /> U G I n a . ox resin and Cyclmliphafic epoxymboxylate..Precautions'Wear Suitable protective clothing,
<br /> Se only UL recognized asfTFEyel ow Nation tape on all fittings: Do hot use piped p t I ep y
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<br /> fittings in and out ofthe ISD Vapor Raw Meter. eye,and face protection. Use only in well ventilated areas.Washthoroughly beforeea ing, drinkm.g, or
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<br /> Veeder-Robt Parts
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<br /> From probe,
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<br /> • Veeder-Root ISD Vapor Flow Meter (PIN 231847-001). transducer To console
<br /> Makesuraftl
<br /> • Sensor Installation kit. See Table 1 , rho ends of cable
<br /> sub-
<br /> sheathing are
<br /> merged In sealant T,a vula p h;
<br /> Table I�-Vapor Flow,Meter installation Kit(PIN 330020445)
<br /> Wire nuts
<br /> guy, Descr.liation PIN of
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<br /> Instructions: U)
<br /> I ISI)Va, porFlow Meter 331847-OQ2 NOTE:when temp I eratureis beIoVy50'FJ10'C),Imep resin in 4� Mix.1.huoughly to a Uniform color by aquas I zing contents X
<br /> a warm piece prior to mixing log,in an ansIdepocket next . back and forth 25-30 times. < n
<br /> 2 Rangowith V NPTthroadedhote 232091-001 5 Squeeze mixed,wam resin into one end of bag ardegloff Z
<br /> to body). other end- :5 M on
<br /> 1.Opari epoxy sealant package,and remove resin palk. LLJ N C-J 0
<br /> �4 6/16-19 UNC-212x314"Irex head bolt 51410QA26 6 Slowly hiserl Mail connections into sealing rck Until they In C-4 00 .0 6
<br /> 2 Holdin resin u 0
<br /> 9 pak as shom In A, bend pak along long fit snugly against t a opposite end as shovai n C.
<br /> length. 7.Tivist open sort of bag and me tie%mp to Close It off and 0 00 (a OD 95
<br /> 4 2 1-11.6 NPT x 2 male to male threaded 576008-656 position the fie wrapped end up until the resin)ails. Z on
<br /> steel nipple 3.As shown In B,fionly squeeze the HED SIDE of the resin,
<br /> forcing it through the center seal and Into BLACK SIDE. t,
<br /> 6 1 Inlatilter 332092-001 4 cn -6
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<br /> 6 1 Cuthet 0-ring (Parker slze 0 2-218,Nitric) 512700-M to n
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<br /> Figure 5. Epoxy sealing field whing
<br /> 7 1 Cord gnip�N)Lp 331028-001
<br /> 8 1 Sealing pack
<br /> 514100-304 2. Push the epoxy sealed bag into the junction box. Replace and tighten the junction box cover. 0 *OV
<br /> 6
<br /> 9 2 Wire nut 576008-461 S. Terminate field wiring into TILS Console and connect to Smart Sensor Module located in the Intrinsically safe
<br /> 10 2 Tie wrap 5109 01-337 wiring compartment of the TLS as shown in Figure 6. Note: you must obsenie polarity! Also, the cable length
<br /> between the console and sensor must list exceed the distance Stated in the TLS-3YX Site Prep manual (P/N
<br /> 11 4 5/16"Lockwasher 514100436 5M13-879).
<br /> 4. Replace the lower sheet metal doors in the dispenser. .
<br /> 504 of the National Electrical
<br /> Note:Intrinsically safe devices must be installed in accordance witInArticle
<br /> Code,ANSIJNFPA 70,for installation in the United States, or Section 16 of the Canadian Electrical Code for
<br /> Tools Required
<br /> installations in Canada.
<br /> This intrinsically safe flow meter P/N 331847-001, has only been evaluated for connection to a LIL listed TLS-
<br /> 1 . Pipe wrench suitable for tightening I�inch NPT pipic� 850 Series Liquid Level Gauge I Leak Detector.
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<br /> 2. 1 /2" socket wrench to install Vapor Flow Meter flange bolts.
<br /> 3. Necessary pipe fifter's equipment and a non-hazardous work space suitable to modify dispenser vapor line for
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<br /> Vapor Flow Meter installation,when necessary.
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