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Processes <br /> The product of precision engineering and forward thinking. <br /> The process by which our fiberglass tanks are manufactured speaks volumes about their quality, integrity, <br /> safety and longevity. <br /> Since the very first non-corrosive tank was designed back in the 1960s,we have maintained the highest quality <br /> standards and have leveraged promising technologies to engineer and build the world's premier fiberglass <br /> storage tank. <br /> Our tanks are made on steel maids-from the inside out. <br /> We use steel mandrels (cylindrical steel molds) and build our tanks from the inside out. Steel molds provide <br /> us with a firm and consistent surface upon which we apply materials to make our tank. The rotation of the <br /> mandrel and the application of the materials are controlled by a computer, custom designed to manufacture l <br /> underground tanks. As the mandrel rotates, resin, glass and specially treated silica are precisely metered onto <br /> the mandrel from above.The result is a closely controlled process and a very consistent tank wall composition <br /> and thickness. <br /> w v After the tank wall is made,its thickness is precisely determined.An <br /> instrument that magnetically senses the metal mold surface <br /> through the fiberglass reinforced plastic laminate is used to <br /> vt <br /> accurately measure the thickness of the laminate at many points all <br /> 0 <br /> over the surface of the tank wall. This method of thickness <br /> measurement with a metal mold is quick, easy and more exact than <br /> the ultrasonic methods used by other manufacturers. <br /> Stronger tanks, inside and out. <br /> The inside-out approach to building the tank wall has some other <br /> advantages as well. The first layer of materials forms the inside <br /> surface of the tank. Because of the smooth steel mold, the inside <br /> surface of the tank is very smooth and free of surface variations. <br /> The inside surface is not exposed to air as it cures, which eliminates the air inhibited surface cure profilems <br /> sometimes associated with other methods. The result is a well cured and very smooth tank interior that will <br /> be exposed to the fuel in the tank. <br /> By applying materials to the outside of the tank, we can easily add additional thickness, reinforcing ribs, <br /> filament winding glass in tension, glass woven roving, glass mat, or any other materials in specific locations <br /> on the tank wall.With this capability, we use the most efficient materials in the most efficient locations to meet <br /> the design requirements of the finished tank. Additional wall thickness is added exactly where it is needed. <br /> Ribs are applied in optimal locations, made in the most efficient shapes, and constructed of the most efficient <br /> reinforcing materials. If a different rib shape or height or location would be better, the form or the location of <br /> the rib can be changed. If the rib form shape was a part of the mandrel, these changes could not be made <br /> without changing the mandrel itself. <br />