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REVISIONS m `ra ro G M � a � m m Installation Vacuum Connecams within Contammem Sump Installation Cennocang Vac Sema Field Waiting to AS Console Installation Cosmic Focused Run Fearum m ore Pump Controller Vac System Tasting lac Sensors." 6. Measure a length of 1/4"ID tubing to connect the VAC TEST port(ref. Figure 12)on the Vac Sensor labeled Connecting Vac SenSor Field wring to TLS Console Press ENTER to wroaptyour local: T to the tank's interstitial 3-way,ball valve. Plan enough tubing to avoid sharp bonds in it or stretching it.Cut and install this tubing and secure tubing ands with spring clumps. wNP► pI"mTn°mTNaxT'7 IwrMrra s B:(ATMP Sensor CON 1. Connect each Vac SensorNac Float pair end the Vac Sensor/Tank Interstitial Float pair cables to either a uu:vx PRESS<STEP>or abet) E 7. The Vac Sensor labeled T,and which is connected to the 3-way ball valve in the tank interstice riser cap,must Smart Sensor with Pressure Sensor module ora Smart Sensor Interface module as shown in Figure 16. Note' ®®_®_®®_ _® Power Panal be wirad together with the tank interstice liquid sensor in The junction her.Locate the ends of the Vac Sensor at least one Effect Sensor with Promote Sensor module must be installed in the console forer ro Vac .. cable labeled'T' and the tank interstitial liquid sensor cable,tape them together,and tag them'Tank Vi Sensor operation, P P PUNPSENaE YODULL AC Neutrel Press STEP: Sensor: wlwde Pum Control a 8:SELECT 88 CATEGORY 2. System programming of the Vacuum Senaore is performed following instructions in the TLS-3)(X Setup P uKNOWN Vacuum Connections to Siphon Port of the Pump Manuel' �- - SofSomeSystem r 0 Of DlspanmraMldYtl a Press CHANGE until you see the message: w I. Figure 12 is an example diagram of the vacuum connection at the The Red Jacket STP. wea wean pmare Poor flEIDe"(Pm tem 120 Vas o W to 3 NOTE: It is recommended that you replace the Siphon Jet assembly on FE Petro pumps used with the Vac INTRINSICALLY SAFE SAY of TLS CONSOLE •gayxaun rules NjP1l s 8:SELECT SS CATEGORY C o Sensor. ATM P SENSOR 0 4 , � WMT y rl_T.'T.s T«°T.6T+67..'-1 knaaug 0. aENSg1 [Uflei Wilms > 7 0. m latae xaAr+ tic Tallo Ton xc oro°� ore Press ENTER to accept the category.Press STEP,then BACKUP to return to the confgumtion display for Smart y h m m -� - , ouAna ❑ ❑❑DDD❑❑DQ a wa w� Sensor module 1: '^7a wO mweret2.ew _ - - PunNa Mcta a ' I• /tl ■ R o IPRESSMOouLE Power Pump Contactor BS CONFID-MODULE! N v \V/ W iR¢ar ourarrtafoouLa SLOT x-%XXXX XXX ® ARad'i Cable Shield6lo GfWntl rnnsue W ARNIN0I-To maintain Intrinsic safety Power PaMI wig closes[to conduit Fnay ,vac sencw This completes the ATM Pressure Sensor configuration must be connected to other SmartSwsalPreca /4 W91d Cation lenlera O 1 "NPT male to i/4" barbed adaptor t- - - - madme or a smart saeeer rr..werrcnuna AC Nsutal Vac Sensor Seto ® Inmrlace module. Ia,rq aay moclmw) p Spring clamp O O . Rigid consult(einem Console �� NmE;laneatims using pump cowols raletl lot 210 VAC,exelheapPapriate STP Identifying Vac Sensor Zones 1/4.10 tub ingQ connects through an I S.Bey knockout) - - - Q Miler too en tee llifin in iib-ag Lanssle Mptlelesantl wamp,raletl lar z4g yens. STP si hon cariritl e p g -.,.-...�.a Before configuring the Vac Sensors,enter the Monitored Zone,EmortSensor module number,and channel number p 9 Vac Sensorvacuum Siphon cartridge Pmducwne . - for each Vac Sensor attached ndar to the console in the worksheet in Table below. NOTE:The Vac Sensor Zone ID mark" manifold Imaratice Vec - , Sump Interstice V. WOrkshcet end the Secondary Containment Volumes By Manufacturer index are both included in the installation kit N07E:ForSTP Slphcn cortritlgeS which have the lO Merk circle. Vapor Rat Line♦ Tank Interslice Vac Rguret9. connecting Pump guests+Retay Modmm-Non-Redlecket Pumps (P/N 577013-849). Use the Containment Volume index to calculate szon88 interstice volume in gallons. For an external siphon check valve is ruc equirad. Imemaco vac _ . °"""'"t"'+' example, drank 1's double wall product piping uses 100 feet of Ameron Dualoy 300011 piping,you would multiply 0.2186 (from the Secondary Containment Volume index)x 100 feet=21.86 gallons.For the Tank 1 product Retrials. EMmplavar4aro Smrce Oonnacapn MTlta Rodlecket STP piping zone you would enter 21.9(round to nearest tenth of a gallon)as the calculated zone volume. If the Tank 1 Flaure te. Atterhina Va.Sensors to Smart Sensor wlM Pressure Sensor MOaAe Disable Extended Run Feature in the Pump Controller sump is a Containment Solutions 42"Double wall tank sump,you would you would multiply 0.8216 (from the Secondary Containment Volume index)x 3.5 feet=2.88 gallons as the calculated zone volume. 2. Measure a length of 1/4" ID tubing to connect 114"ID barbed tubing fitting in the siphon cartridge port and the vacuum input open tee of the Vac Sensor(see Figure 13).Plan enough tubing to avoid sharp bends in it or Connecting Pump Control Field Wiring to TLS Console IMPORTANT!,Certain pump controllers maybe programmed to turn off the pump after an extended run period and stretching it.Cut and install this tubing and secure tubing ends with spring clamps. Apost an ER lExtanded Run)error in the controller.eimmu ki the Vae Senora may require tho pumps to run for several hours and possibly triggering this error,you must disable this ER feature in the pump Controller.Refer to Table 1. Vac Sensor Zone Worksheet For Sites with PLLD or WPLLD Leak Detection the Pump Controller's documentation for instructions on how to disable the Extended Run feature. SS Module SS Module Channel Calculated Pump control for Vac Sensors is shared with PLLD or WPLLD line leak tiConnecting PLLD/WPLLD leak Zane Volume detection es per the instructions provided with that equipment is all that ies required. d. Vae Sensor Monitored Zone Number Number (Gallons) 1 1 For Sites without PLLD or WPLLD Leak Detection 1 2 A Pump Sense module and a 4-Relay module are required in the TLS Console for Vac Sensor pump control. 1 3 Field Wiring: 1 4 z • For nodule connections with Red Jacket pumps sea Figure 17. For module connections with non-Red Jacket t S z pumps see Figure 18. 1 6 w A 1 7 zo$u ax„= 0 N WymO� OWWg � 13 19 16 20 �,H o$ua Nd Z Installation FmJd Wirmg lac Sysem Connections Installation Concocting Pump Cared Field Wiring in TLS Console Vec System Tasting lac Sensor5mup 0 Z Console Setup: Vac SystemTable 1. Vee Sensor Zone Worksheet ® w • Pump Sense setup-assign each tank to Pump Sense device Ss Module Calculated LLI SS Module Channel i l'1 Output Raley setup-select pump Control Output' Ione Volume Z - � STP Siphon'pen open tee This section describes a sequence of procedures and tests necessary to complete the Vac Sensor installation Yee Sensor Monitored Zone Number Number (Gallons) y 1/4• ID tubing 1. ATM Pressure Sensor setup 1 8 to STP mMPr , ' a emranlaSensor setup 2 S Z r gTPT vT e1 O Spring clamp Imre s __ __._ ... .... u.rcm 3. Vacuum integrity teat prior to filling tank* Z 10 LLI 2 it Power Panel Pump Ctmbpl 4, Manual test` PaW BENaE M¢DIRE AC Neutral Salf-Serve System 5. Operability test 2 iZ Or Dispenser awilched 2 13 Come. not 12ovac `NOTE: Only one of these two tests is required to complete the installation. 2 14 (- 1 Rigid educed Onuma auuP asstaw(cal ATM Pressure Sensor SO MP 2 i$ OOWuhragne Mon IN(Pct uin.•w rover a,lauunuq Red Jacket 3 17 2 to Spring clamp Remote Control Box The ATM Pressure Sensor is factory installed in the SmartSensor/Press module and preassigned to channel 8.At Figure 19. Connecting vamum Nbing from Pump siphon port to Vac Sensor t t z s s_z a a least one SmartSensor I Press module,which contains the ATM Pressure Sensor, must be installed in the console. 3 78 aFlAv+ ad C NC C LL Naha Cl m cWiNw You must configure at nest one ATM Pressure Sensor for use by the Vac Sensors or a Setup Data Warning will 3 19 ,. senec"..a. a • 90VP0...e ® occur.NOTE if more than one SmertSensor/Press module is installed,only one ATM Pressure Sensor needs to } > - uvoc u,+ Powa Panelauu be configured. 3 ZO F £W Field Wiring Vac System Connecdons c«oar ouraur NoouaE llov" Look in console and note the slot position of the SmartSensor/Press module.Enter the Setup Mode and press 3 2i J Y Q^ Be eaomeaoae the FUNCTION key until you see the message: 3 22 Q � z1 og 1. Tie wrap the loose Cable pairs into a bundle going from the Vac Sensor housing to the containment sump c""�x °aa:aa a, [ 3 23 W U z to =i= junction bwI(ea). _ _ IS EN SETUP J Q w Q eve 3 �I_ PRESS(STEP>TG CONTINUE 3 24 W W z0 J sa 0 Q. Get necessary cord grip bushings from the kits-one for each Vac Sensor,Vac Float,and the Tank interstitial lyalu cmwun temere 4 25 } i o-b sensor cable that will enter the junction box(ea)in the containment sump.Loosen the cord grips end screw cmax lninvena Press STEP until you see the message: W U rn Q a6 e each one into a junction box port. Prwvereavgeedwe To Fm,n 4 26 JQ o Submersible Beaker Panel R� F SS CONFIG-MODULXE W m 3. Push the first Vac EensorNac Float cable pair into adjacent cord grips(keep the pairs together as the two Pump Pump Power 4 27 U W W W K 6L0T x-XXXX%XXX Li cables will typically be wired k one cable going to the TLS Console), Make sure ell of the cables to the NOTE:In locations ffili pump commis rated lot240VAC,use lM appmpiae 4 26 Q 54 console are tagged(e.g..Tank 1 product line,Tank 1 vapor line) to facilitate TLS setup. ArLS-350 Conmle Motlulesawoiring,raletl Ior210 Vons. --+•a•-•_- O 5. @ Wherex is the slot numbercontaining wid t e the age below r should a pear: .Press they key to move the cursor to the 4 Z9 r 4. Strip back the leads of one of the cables from the TLS Console 3/e" fres as.Strip back the leads u the Vac last (8th) X. Press CHANGE and the message below sMuld appear. 4 30 0 bo Sensor/Vec Float pairs cable Using wire nuts from the kits attach the wires w per the diagram in Figure 14, O Fes 3 NOTE:the Vec Sensor cable hes three wires and the Vac Float cable has two wires. RgWa R Connecting Pump aenaeb 4Raley Modules� Red lake[Pumps SLOT x•X X X%XXX 6 4 31 r^ PRESS<STEP>TO CONTINUE vJ 5. Seal wire nuts with epoxy sealant following the instructions in Figure 15, 4 32 Z'e 0 6. Connect the remainingVac Sensor/Vac Float airs and the Vac SensorRank Float air as discussed above, 5 33 e p P Press STEP: LV Ne U sealing each sat of wires in epoxy sealant pecks. 5 34 a U'^) $ ENTER SMART LABEL vJ o a8: S 35 QC 5 36 GFs Lu NOTE: In the example above, the ATM P sensor position is 0 but it could be 16,32,or 40 depending on the 5 37 =e 111 SmartSensor's module number. zit . 5 38 =§ w Press CHANGE and enter a label: 6 s9 'E y ENTER SMARTSENSOR LABEL $ Q a a 40 it. 8:(ATMP Sensor Label) >dna p e E 0 w N.T.S. DRAWN BY:U W N 14 17 10 21 GLZ F DATE: 1/25/2015 WPROJECT NO. Q CA-1098 Z w DRAWING NO. LL VR-2