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<br /> NOTE: I60L47iO.N BOOT IS NOT REQUIRED IF TPE FLEX CONNECTOR NOTE: ISOLATION BOOT 15 NOT REQUIRED IF THE FLEX CONNECTOR Q)
<br /> S LOCATED INSIDE A CONTAINMENT SUMP. 16 LOCATED INSIDE A CONTAINMENT SUMP. 1
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<br /> ASPHALT PAYING 6" CONCRETE SLAB 1-
<br /> BASE MATERIAL
<br /> CHEVRON PIPING SPECS
<br /> PRODUCT, VENT e VAPOR RECOVERY PIPING (nom O U
<br /> A. PIPING LS -
<br /> - 4 ° STEEL PIPE (GALVANIZED OR BLACK IRON)
<br /> 3" SGL. 40 FRP BELL X R' >r ?'< �. 4 . 4 4 .. `' 4 SCHEDULE 40 (ASTM 4 120) STEEL PIPE 2500 RAILROAD UNIONS m
<br /> 4" RISER THREADED FEMALE COUPLING. h'r /s 150•MALLEABLE IRON FITTINGS IL 61
<br /> -�-4" RISER 2" SCH. 40 FRP BELL X I Q `� FIBER3LA55 REINFORCED PLASTIC :
<br /> THREADED FEMALE COUPLING. Q V �W�1 SMITH FIBERGLASS RED THREAD II A OR AMERON, ALCOHOL COMPATIBLE r
<br /> ISOLATION BOOT-, ) ISOLATION BOOTS I ., - J B. HANDLING OF PIPE 4 FITTNGS:
<br /> FLEX CONNECTOR FLEX CONNECTOR SLOPE SLOPE DOWN TO TANK E r 3 ALL PIPING INSTALLATIONS SHALL CONFORM TO PIPE MANUFACTURER'S SPEC.FICATION6 AND di
<br /> INSTALLATION GUIDELINES.
<br /> 4 FRP / 1/4" PER F7.MIN. 1. FIBERGLASS PIPE: PROTECT AGAINST ABRASION FROM SHARP OR HARD OBJECT5, IMPACT DAMAGE
<br /> I Y_, 45- ELBOW ® FROM IMPROPER STORAGE, TRANSPORTING, LAYING OR BACKFILLING. INSPECT ALL PIPE FOR
<br /> DAMAGE r �� -\ � 2. STEEL PIPE RIOR AND FITTINGS: ROTECNG IN THE T INGAGAINST DAMAGE TO THE PROTECTIVE COAT ING/WRA1-PING.
<br /> PEA GRAVEL INSTALLATION REQUIREMENTS:
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<br /> — 4" EXTRACTOR FITTING �\�45' /1C� 4" EXTRACTOR FITTING \ `3" FRP 90' ELBOW
<br /> A, LAYING OF PIE:
<br /> 2 FRP I. INTERIOR SURFACE OF ALL PIE AND FITTINGS MUST BE FREE FROM DIRT, SCALE,METAL, _
<br /> - 3' FRP /b_f/2" , 6 I/2" 6----'�_i 6 12" FIBERGLASS PARTICLES, ETC., BEFORE CONNECTING. flJ 61
<br /> 3" X 2' FRP /' MIN. /' /1 2. DO NOT SUPPORT PIPING WITH FOREIGN OBJECTS, SUCH AS SCRAPS OF WOOD, PIE, ETC. USE Q
<br /> REDUCER TEE CLEAR OWNER APPROVED PIPING SUPPORT. Z dl W
<br /> 3" FRP — B. CUTTING OF PIPE: W S) V X ,Cj
<br /> OUT PIPE TO ENSURE A SQUARE CUT END. CUT PIPE END MUST BE WITHIN I/8" OF SQUARE. W > Q Q 111
<br /> C. TAPERING 4 REAMING: Lu V _co Q 0 > {L. �j N
<br /> �MpG Cs_titi MGJ�L QDD CSD G�,�C�NJ�QG� MSCSQIsDI © NOTE: USE PIPE SUPPOR EVERY B'-0" 1. FIBERGLASS PIPE: ALL CUT ENDS MUST BE TAPERED PER PIPE MANUFACTURER PROTECT PIPE O.C. DURING TAPERING TO PREVENT DAMAGE TO PIPE. THE FINISH TOPER SHALL BE SMOOTH, CLEAN, AND J X 3 0 m a) F Q
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<br /> FREE FROM SURFACE DEFECTS. THE LENGTH OF TAPER FOR 2" DIAMETER PIPE IS 1 5/8" AND FOR V Q Q F t+l CQ W U
<br /> DIAMETER PIPE 18 13/4".FOR OTHER SIZE PIPE, CONSULT PIPE MANUFACTURER'S INSTRUCTIONS. WZ r r
<br /> 2. STEEL PIPE ENDS ARE TO BE REAMED PER INDUSTRY STANDARDS.
<br /> D. BONDING 4 ADHESIVE SYSTEMS (FIBERGLASS PIPE):
<br /> ®��a �e ®® /a. /� 1. ALL FIBERGLASS PIPE SURFACES TO BE BONDED SHALL BE CLEANED WITH SOLVENT A5 SUPPLIEDBY PIPE MANUFACTURER APPLY
<br /> 5 VAPOR PIPING CONNECTION
<br /> VAPOR PIPING CONNECTION PIPE TRENCH PRESSURE SHOULD BE MAINTAINED ON PRESSURE
<br /> LRL PREVIOUSLY ASSEMBLED jCNUNTIL MECHANICAL LOCK 18 C5 TO REDCEKTHEIAL gj Q m �U
<br /> CHANCE OF SEPARATION, rC• 4
<br /> N T B \?.S. N T.B. 2. INSPECT ALL FIT7NGS FOR PROPER ALIGNMENT AND P065!5LE 'BACK OUT' AT THE JOINTS. ) @ �,
<br /> 3. FOLLOW PIPE MANUFACTURER'S RECOMMENDATIONS ON CURE TIME BEFORE DISTURBING JOINTS OR
<br /> TESTTIN. IF IT 18 ANTICIPATED THAT THE TEMPERATURE WILL DROP BELOW 10' F. AT ANY TIME DURING M Q
<br /> THE CURING PROCESS, HEAT SHALL BE APPLIED TO THE JOINTS. ONLY CHEMICAL OR ELECTRICAL Q
<br /> DEVICES RECD. BY PIPE MANUFACTURER ARE ACCEPTABLE FOR THIS PURPOSE.NO OPEN FLAME OR 111
<br /> SPARKING DEVICES ARE TO BE USED. -�' E 411
<br /> E. THREADED JOINTS: Z
<br /> THREADED JOINTS MUST BE REAMED AND HAVE CLEAN CUT, PERFECT THREADS AND BE MADE UP V
<br /> WITH NON- HARDENING JOINT COMPOUND INSOLUBLE IN PETROLEUM PRODUCTS APPROVED BY OWNER '+k
<br /> REP. DO NOT USE ADHESIVE FOR THREADED CONNECTIONS. J
<br /> APPROVED JOINT COMPOUND:
<br /> ENTRYBOOTSERRATED HI-PRO THREAD SEALANT: REFER TO A.O. SMITH BULLETIN NO, D4510.
<br /> SEAL CONTAINMENT
<br /> ENTS CONNECTION FLANGED NUT S" REOTOR9EAL
<br /> TO CONTAINMENT SUMP (TYP,)
<br /> FLEXIBLE ENTRY BOOT OR APPROVED
<br /> ED
<br /> VENT RISER OR APPROVED EQUAL
<br /> STAINLESS STEEL (tYp.) B:I F. F. Fl5ERGLA95 TO STEEL PIPE CONNECTIONS: 01
<br /> CLAMP 0— FIBERGLASS THREADED END ADAPTERS ARE TO BE THREADED INTO THE STEEL PIPE OR FITTING
<br /> ® GALVANIZED THREADED B"
<br /> "-- ��- — 3 BEFORE BONDING ONTO THE FIBERGLASS PIPE. USE MAIL END FIBERGLASS FI'71NG WHEN CONNECTION
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<br /> BOLTS HOLD FITTING FEMALE COUPLING, PRIMED O 70 FLEXIBLE CONNECTORS, ALL FLEX CONNECTORS ARE MALE, SWIVEL BY FEMALE. THE FEMALE END W V
<br /> e TOGETHER WHILE 4 WRAPPED BELOW GRADE CONCRETE B:: CONNECTS TO THE FIBERGLASS PIPING. DO NOT USE ADHESIVE FOR THREADED CONNECTIONS. W "z
<br /> p OI 3" SECONDARY PIPE RESIN CURES. COLLAR G. G. SPECIAL FITTINGS: J cl @ 4
<br /> POSITION THE VALVE SO THAT THE LINE TEST PORT PLUG 16 ACCESSIBLE. J La
<br /> GALVANIZED PIPE, PRIMED L. H, PIPE WRAPPING:
<br /> (, ul D c 4 WRAPPED BELOW GRADE WRAPPING MATERIAL SHALL BE (2) LAYERS OF 20 MIL POLYETHYLENE TAPE 'POLYKEN 930"
<br /> TAP A TEST PORT IN ONE VENT LINE MANUFACTURED BY THE KENDALL COMPANY (OR EQUAL APPROVED BY OWNER I WRAP
<br /> CZD0 �, c e FOR BACK PRESSURE TESTING OVERLAP SHALL BE ONE-HC3 F WIDTH OF WRAPPING MATERIAL. WRAP I I/2' AND T FITTINGS WITH
<br /> _ _ CONCRETE POLYKEN 900 (12 MILS) W/ 601 OVERLAP. IN DIFFICULT AREAS, POLYKEN 931 CAN BE USED BEFORE Q W F-
<br /> PIPE OR - - "� ` FLEX CONNECTOR COLLAR WRAPPING WITH POLYKEN 900. PRIMER SHALL BE POLYKEN 927 (ABOVE 40' F.>OR POLYKEN 919 F
<br /> CONDUIT COMPRESSION RING 3" MINIMUM INSERTION ! APPLY ADHESIVE TO FLANGE WITHIN CONTAINMENT BOOT (ABOVE 0' F.). (Y = -< Q O
<br /> OF CONTAINMENT PIPE -TERMINATE BELOW GRADE, EXCEPTIONS: DO NOT WRAP 'HE UNION AT THE REMOTE PUMP AND FRP PIE/FLEX CONNECTOR (� Q -� IL IL
<br /> INTERIOR OF BUMP INTO CONTAINMENT /
<br /> CONNECTIONS.ETTIN4BIE
<br /> WALL FITTING REQUIRED.---_—/ r� � I. BETTING 4 BEDDING PIPE:
<br /> I. u81NG GOMPE5910N RING AS A GUIDE, DRILL PIPE/CONDUIT HOLE AND BOLT 6 PIPING SHALL BE PLACED ON PREPARED BED 'IN SUCH A MANNER A9 TO MINIMIZE POINTS AT
<br /> HOLES THROUGH SUMP WALL PER TABLE BELOW. WHICH ONE PIPE MAY CROSS OVER ANOTHER PIPE.AT POINTS WHERE RIP NG MUST CROSSOVER, A
<br /> 6 MINIMUM OF 4 INCHES MUST SEPARATE THE PIPES.
<br /> 2. ASSEMBLE PARTS AS SHOWN ABOVE. UNIFORMLY TIGHTEN ALL BOLT$ 4 2. WHEN PIPING IS PLACED JN THE BED, PROCEED TO "FIRST TEST" (BELOW) PRIOR TO BACKFILLING c0
<br /> STAINLESS STEEL CLAMP TO 60-11 TORQUE. ® FRP VENT TRENCHES.
<br /> 2" PRIMARY PIPE TO PIPE TO TANK J. CLEANING SOLVENTS: REMOVE ANY ACCUMULATION OR ACCIDENTAL SPILL OF PIPE �.- �
<br /> FLEXIBLE PiPE/GONDUrt HOLE SAW BOLT HOLE BE TESTED PRIOR TO CLEANING SOLVENTS ON THE LANK IMMEDIATELY WITH A CLEAN CLOTH. AFTER THE PIPING I9 ~ V
<br /> ENTRY BOOT NORMAL SIZE SIZE SIZE SEALING SECONDARY / W F In
<br /> - / COMPLETE, 'INSECT THE CONTAINMENT SUMP AND OTHER COLLECTION POINTS FOR PIPING CLEANING �/� T W cv
<br /> FEB3100 3^m CONDUIT 3" 5/16"0 PIPE.
<br /> ACCUMULATION OF PIPE CLEANINGSOLVENTS. CONTRACTOR WILL. R50 RESPONSIBLE FOR ANY DARNC3GE TO TANK RESULTING FROM AN / A � m O Z
<br /> FE56200 2"0 FRP PIPE 41/21L 5/16"m c�ola�ao��ar a� r�o��oac j K REPAIR OF PIPING: ANY DA`IAGED PIPING MUST BE REPLACED. REPAIR OF PIPING USING FIELD e( w U Q
<br /> FEB6300 3"a FRP PIPE 4 V2^ 5A6"o GUT HALF SECTION OF PIE S NOT ACCEPTABLE. IF APPROVED BY OWNER REP., REPAIR USING wQ Q
<br /> MANUFACTURER SUPPLIED PIPE PITTIN69 AND PROCEDURES IS ACCEPTABLE. REPAIRED PIE
<br /> / REQUIRES COMPLETE TESTING USING PROCEDURES BELOW. W V 7 U)
<br /> NOTE: C3GeQ�L� DD LS4QO� L. SECONDARY CONTAINMENT FITTINGS: TWO PIECE FITTINGS REQUIRE MORE ADHESIVE THAN NORMAL W !�/ Z Z 6�F 0
<br /> I, SUMP AND PENETRATIONS OF SUMP SHALL EN WATER NIGHT. N.L9. BELL AND SPIGOT JOINTS. TWO VIS' WRENCHES OR A VARIABLE TORQUE IMPACT WRENCH IS Z Ei a Q Q
<br /> 2. USE PETROLEUM COMPATABLE MASTIC TO ENSUE PENETRATIONS OF BUMP REQUIRED TO TIGHTEN THE FITTINGS.MAKE SURE ADHESIVE FILLS ALL GAPS BETWEEN PIPE ENDS AND Q _ Q 'p
<br /> ARE WATER TIGHT, OVERALL DIMENSION FITTING SCCKETS. Z V 0 7
<br /> DETERMINED BY NUMBER M. FLEX CONNECTOR 150078:
<br /> OF RISERS AND/OR U y ry Q
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<br /> ENCASE ALL FLEX CONNECTORS IN AN ISOLATION BOOT,WHEN IN CONTACT WACKFILL WITH SOIL OR B
<br /> LOCAL CODE. V'
<br /> I/2" MIN. CLEAR BETWEEN MATERIAL. MOVE THE ISOLATION TO INSPECT AND TEST ALL PRIMARY PIPING AND FLEX CONNECTOR N �
<br /> / CLAM SHELL FITTINGS (TYP.) Z
<br /> PRESSURE VACUUM VALVE TESTING OF PIPING: O..
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<br /> / \ SUMP ENTRY / ' 4" BEVEL BUTT N A. NOTIFY THE OWNER REP., WHO MUST OBSERVE ALL TESTS, AT LEAST 24 HOURS IN ADVANCE OF
<br /> /
<br /> ANY TESTS. CONTRACTOR TO COORDINATE TESTING WITH LOCAL INSPECTORS AND OWNER EP.3" F.R.P. 45' ELL WELD-SMOOTH. B. RESPONSIBILITY:
<br /> N.T.S. THE CONTRACTOR 15 RESPONSIBLE FOR ALL LABOR MATERIAL, AND EQUIPMENT TO CONDUCT
<br /> / 4" d TUBE FRAME. PRESSURE TESTS (AIR OR HYDROSTATIC) OF ALL PRODUCT, VENT AND VAPOR RECOVERY PIPING.
<br /> -- 3" RRP.NIPPLE PAINT DARK GREY G TESTING DEVIATIONS: DO NOT DEVIATE FROM THE FOLLOWING TESTING PROCEDURES. PERFORM
<br /> / GY-210 ALTERNATE TESTING PROCEDURES REQUIRED BY LOCAL INSPECTORS AFTER OWNER TESTS ARE
<br /> /
<br /> COMPLETED AND DOCUMENTED.6 3" F.R.P. TEE BAH. AL FIRST TEST (PRIOR TO BACK FILLING PIPE TRENCHES): DO NOT CONNECT PIPING TO TANKS, REMOTE
<br /> Imo"
<br /> GALVANIZED PIPES FASTEN VENT PUMPS OR DISPENSERS.DO NOT SEAL OR INSTALL SECONDARY CONTAINMENT FITTINGS UNTIL
<br /> MM. / (PRIMED AND WRAPPED Z RISERS SECURELY PRIMARY PIPING IS TESTED. TEST THE ENTIRE PIPING SYSTEM, IE, PRODUCT, VENT AND VAPOR
<br /> 3" ERP. PIPE (TYP.) BELOW GRADE) TO FRAME WITH RECOVERY (WHERE APPLICABLE) IN ACCORDANCE WITH THE FOLLOWING PROCEDURE.
<br /> PAI20LY TDARG GREY PRE-FO2 IED A. STEP ONE: INSTALL FRES&URE APPLICATION SYSTEM THAT INCLUDES TWO PRESSUREPRESSUREGES (1
<br /> GOUGES W
<br /> SUMP MONITOR HOUSING K r UNI5TRUT BRACKETS. 1-61 MAXIMUM). APPI0 PSI PRESSURE TO EACH PIPING SYSTEM. SOAP ALL JOINTS USING
<br /> W/ LIQUID SENSING PROBE \ \ II" - APPROVED SOAP SOLUTION. CAREFULLY OBSERVE EACH JOINT FOR EVIDENCE OF LEAKS.
<br /> GALVANIZED TYP. I B. STEP TWD: PROTECT AREA AROUND PIPING SYSTEMS TO BE TESTED TO PREVENT WORKMEN,
<br /> - \ PIPE COUPLING (TYP,) PASSERSBY, ETC.,FROM ENTRY. INSTALL PRESSURE APPLICATION SYSTEM THAT INCLUDES TWO
<br /> �\ PRESSURE GOUGES (150 P51 MAXIMUM). APPLY 75 PSI PRESSURE TO EACH PIPING SYSTEM,
<br /> coNC. DOLLAR - HOLD FOR ONE MINUTE, RELEASE PRESSURE. REPEAT FOR FIVE CYCLES" W
<br /> VENT/VR MANIFOLD FLUSH LU/YARD - B� C. STEP THREE: REPEATSTEP ONE. ~
<br /> W/ SECONDARY \ " SURFACE `T RECORD ALL TEST RESULTS ON OWNER SUPPLIED FORMS. OWNER REP'S APPROVAL 15 REQUIRED. Q
<br /> /
<br /> GONTAINMENi PIPE AFTER OBTAINING SUCH APPROVAL, THE CONTRACTOR SHALL BACKFILL TRENCHES TO SUBGRADE.
<br /> \
<br /> PLUG/SEAL UNUSED - .. 2. SECOND TEST (AFTER SEALING SECONDARY PIPING): APPLY 10 P51 TO THE SECONDARY
<br /> f - I. - CONTAINMENT SYSTEM. SOAP OIL JOINTS USING APPROVED SOAP $OLUTION6.
<br /> BUNG, TYP. BALL VALVE / \ " NOTE: 12" 0 CONCRETE L 1/t I' J'' 3. THIRD TEST (AFTER CONNECTING PIPING TO TANKS BUT PRIOR TO BACKFILLING): APPLY 45 PSI
<br /> 4. EXTRACTOR ^°' I _ o SUBMERGED TURBINE \ ALL GROSS OVER P'PING TO BE FOOTING, SLOPE(
<br /> 0 i PRESSURE AIR (DO NOT EXCEED 50 PSD TO TEST SYSTEM.KEEP PRESSURE ON ALL LINES UNTIL w z
<br /> ASSEMBLY FOR VENT �-' g: PUMP A56EMBLY W/ \ MADE WITH TEE (OR 5 ��I0' ELL), AT TOP (TYP.) � �L L BAOKFII INC 15 COMPLETED. THERE SHOULD BE NO PRESSURE LOSS DURING THE REMAINDER OF U z p w
<br /> AND VAPOR RETURN APRVD. LEAK DETECTOR SHORT NIPPLE AND 45' ELL. ` _ / 1F.`` `a CONSTRUCTION. N 5 a F m t
<br /> (MECHANICAL SHOWN - �� .{ I+ 'i1: 4. FOURTH TEST (AFTER BACKFILLING AND PATCH PAVING): APPLIES TO PRODUCT LINES AFTER W w
<br /> FLEX CONNECTOR ELECTRONIC LINE / J{{ ',}� BACKPI-L AND PATCHING OF CONCRETE ISLANDS, SLABS, AND YARD PAVING HAS BEEN z `�ww�z w U
<br /> LEAK DETECTOR OK) COMPLEED� PERFORM PRECISION TESTS AS REQUIRED BY LOCAL AGENCIES. w a N
<br /> W/ SWIVEL, TYP, Z O O 3 w IT- w Sl
<br /> OR SWING JOINT "-�) D. TESTING EQUIPMENT LEST LINES USNG PETRO TITRE HYDROSTATIC LINE TESTING EQUIPMENT OR N L j w
<br /> APPROVED EQUAL. OWNER REP. TO DESIGNATE TEST FLUID, TEST FLUID SHALL BE ASSIGNED U! a z
<br /> DO NOT LOCATE VENT RISERS WITHIN: SEE DETAIL PRODUCT, DIESEL FUEL OR WATER CONTRACTOR TO COMPLY FULLY WITH THE PROCEDURE MANUAL w w u U
<br /> SLOPE PIPING TOWARD ABOVE FOR THE OPERATION OF LINE TESTER ~ Q r m a r ui Q
<br /> PRODUCT LINE - BUILDING OR BUILDING COLUMNS � Z N 0 x a p w
<br /> >' SEAL ALL BUMP PENETRATIONS UNDERGROUND FUEL TEST PRE55URE SHALL BE 50 PSI MAXIMUM (IS TIMES OPERATING PRESSURE - 150%)FOR A REMOTE
<br /> W/ SECONDARY_-_ W! CONTAINMENT BOOTS OR - V-(D" OF NEON ELECTRODES OR JUNCTION BOX PUMP SYSTEM WITH AN ALLOWABLE TOLERANCE OF m.0i0 GAJ-/Hp- ,, ++ 01 z Z w r
<br /> ,t. STORAGE TANKS A7 - 5'-0" OF ELECTROLIER6 OR ELECTRIC SIGNS F- _J V j z K U I
<br /> BULKHEAD FITTINGS E. VENT LINES (NO PHASE 11 VAPOR RECOVERY): UNLESS REQUIRED BY LOCAL AGENCY,NO SECOND W a 0� O4 a 3
<br /> CONTAINMENT PIPE. 1!4" PER FOOT MINIMUM. - 25'-0" OF EVAPORATOR COOLERS OR HEATER FLUES TEST REQUIRED. ^I^• 1,
<br /> F. VENT LINES AND VAPOR RECOVERY PIPING (WITH PHASE II VAPOR RECOVEII CONTRACTOR IB ilio =
<br /> RESPONSIBLE FOR VENT AND VAPOR RECOVERY PIPING SYSTEMS PASSING ANY LOCALLY IMPOSED w IX o q S r (L
<br /> TEST REQUIREMENTS. W uj
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<br /> TANK SUMP PLAN PIPING CROSSOVER VENT RISER Gys
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<br /> N.7 S. N.TS. N.T.S.
<br /> PET - 3
<br /> OF 5 SHEETS
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