|
A7. Whilethepiglsbdngrh.kedt.,Ie.W,donot
<br />Rand It the end of the piping system or where It
<br />changes directions. CAUTION: Failure tosmi0tlyfol-
<br />tow these lotructbns can result In,aeons Pennzoil
<br />Injury, death, and/or properly damage.
<br />S. Smith Fiberglass Produces re MMend$ that after the
<br />piping has Pared the 50 TIES (0.345 MPI) pressure tel,
<br />the con[ractof should reduce the product line pressure
<br />m a pressure of not more than 75 qlg (0.172 MPa)
<br />Add maintain this W..m until all paWng has been
<br />completed. Leave pressure gauge on each Most fm in-
<br />spection. The contnctm should check the gauge dally
<br />to verify that he pipe is holding plenum.
<br />It leak Is encountered thong the test pmcedure.lm-
<br />medatoy,oease all pressen in the piping system and
<br />Mf" to Secebn 8 for proper repah Procedures. Upon
<br />mmplenng any.Or regio to the piping system,
<br />follow the proper hating sequence and vestry the per,
<br />most Integrity.
<br />S
<br />r.lhe�ncfirx
<br />leaking points, Smith FIhesglassly the reg1, methods IInM bo- rtPSlrdamaged flnln8t Always
<br />rio,, Wmng the line back into
<br />ess of Ned,,D ,neon.
<br />Comet your [Nei Smith Dbetglass Produm' ,epresenta-
<br />Bve for Nnher Information.
<br />During repFlr, the pipeline cannot be under pressed,, and
<br />theacea to be reglred must be dean and dry th.ghout
<br />the prem ..
<br />181 Expresses,, Weather Damage
<br />When machined..to. of pipe or ratings are exposed to
<br />direct Sunlight price to WtaOanon, the result is a loss of
<br />Writ bonding strength. Therefore, If prove wcov-ngs
<br />have bet removed and ultmMold exposed, was greater
<br />than one day, the following steps must be taken:
<br />1. For expoxd spilt ods• cut M to V(13 mm to
<br />mm) off the end and udeper. This Mll remove the
<br />wcathered layer and give a f.h moan for bonding.
<br />Fm fittingswith, lot ends It Is.menma sets,
<br />S P8 Po
<br />tolightly anti thespigot min the some rocedrarea
<br />g P
<br />ten Deli ods.
<br />Far x s bell ends I or I s sand thor-
<br />2.aavtpeded fPq an
<br />gdin until the entire surface appears men Hand
<br />sanding with rptsandpaperh recommended, e.
<br />g 8
<br />a e under of about 40 grit h mounted use
<br />an light n e
<br />Ppe g
<br />toe hand pdriffara also o works well; however, rima e,
<br />sanding operation to prevent changing the paper
<br />ogle.
<br />�matess , �nw
<br />-� _
<br />I
<br />0
<br />====7 '
<br />nw
<br />mw MxvlNmPe.
<br />I
<br />sun au
<br />New. Sanded pipe ends..tal.r Ftsnhgly Into the
<br />socket of the fining. See D& 2.2.2.
<br />2.2.3 % Aavembi
<br />pe Y
<br />The mntalnment pipe must be posmoned over in. PIM -
<br />the induct . Pselmtalla,
<br />Get i beforeflooding ar
<br />Pq P pipe
<br />mtime e I eel Is
<br />Most of the xtantla containment )IS bred
<br />Secondary pipe Y
<br />a 1 winetime
<br />Inst act bd -fined
<br />coo Ilshed t he ram the
<br />peed ➢IPS ry
<br />v
<br />tetur.Thb will u Installation and revem uo
<br />ag peed P P
<br />ne.0 dela .
<br />ry �
<br />Mo. P.1btq
<br />temporadlyplKe
<br />mntalnment N.
<br />Ung halves around
<br />the product BE.
<br />ting.
<br />Th
<br />ism
<br />ea•
<br />sun sell help pro
<br />V!,
<br />wreforreign smmfron m•a7ian
<br />t,
<br />ingsthe co
<br />meetpipe fee Fig, evnsss
<br />2.2.3).
<br />The containment Bttings should be Installed and themn-
<br />talnment system hated after the pr,dmT piping system
<br />has been fated. Note: Do not prove rock) pea grovel,
<br />Sand, or other debds In the mntalnment piping sys-
<br />tem.
<br />Typically, the length d the containment pipe is deter-
<br />mined from the following formula:
<br />L s DAL of product pipe - X) - X2
<br />Mea: X). Mining #1
<br />X2. fitting 12
<br />Using Table 2.2.1 and MR 2.24 as a gulde. proceed as fol -
<br />lover
<br />Note: Use.(.'Ivens dons not remove hiravhihd d',da'.I
<br />Mon.
<br />COUPLINUS OR EST I.GRAL RELIS W ITI I I.A.B. Ft IRtA g,
<br />THAT HAVE Extra OVEREXPOSED MUST BE REPLACED.
<br />1.8.2 pipe PMching
<br />Follow them Instructions to repair pipe wall damage
<br />where the damaged area Is two Inches (SD mm) or less In
<br />diameter.
<br />1. Cut a length of good pipe long enough to adequately
<br />covers the damaged area add extend at least three inch-
<br />es (75 rem) (and preferably four Inched too mm) to ei-
<br />ther side of the wMagedd... gree Fig. 1,8.1).
<br />pate, -+{per„/ � DAma90
<br />Boma rat
<br />2. Slit this 'patch- lengthwise twice and remove A section
<br />.,hot shout than,fourtht of the cincomference m-
<br />mainspox Fig. 1.8.2).
<br />��
<br />ecu. IA
<br />3. Thoroughly sand the inner surface of the patch and
<br />sand a comesponding area on the pipe around the
<br />damaged welo,(S. Fig. 1.8.3). Use mar. nodpapeq
<br />a file, or a disc sander to remove all gloss from the snr-
<br />faces to be fronded.
<br />FKUKIAS
<br />It Sol ret is used to clean all bondingsurfaces, allow
<br />4. theS e
<br />apply alh In platin of
<br />the.lvmtto evaponw, then Spy g
<br />,cup e patch lace and
<br />adhnlve to both Surface,. n lift p p
<br />apply the
<br />wuh hose clamps g banding he clazal
<br />until the adhesive hardens (see FIg. 1.8.4). The dartq+s
<br />I. t4t mine the angthof thcIminan• pIlw.
<br />m
<br />I Determine
<br />the brings to Ise used on each said of the
<br />icorrespondingn..temm
<br />oma a Find the
<br />P ryPV
<br />'fable 2.2.1 (C I for Brit from
<br />the
<br />end C2 for the sKvnt
<br />Mthgll subtract them fent the OA1.. I his wisp bu the
<br />Im th of the containment 1
<br />g vpe
<br />ErmnpjIn If2'(50 mm) product pipe Is 20 ft., 6 It. (6248
<br />min)
<br />long. you are and usinga 90' elbow on one end and
<br />a 45'elbow onthe mher end Then cut the containment
<br />I 20 ft. 21n. (6141 in long.
<br />vpe � x
<br />Calculation:
<br />0'' -2X' fltdn at 90 -,now
<br />2 6 )
<br />8
<br />- A elite x2 45'eibow
<br />I (fitting 1
<br />= 20'2"
<br />248 mm .54 mm (fitting In 90' elbow)
<br />)
<br />g ,
<br />-48 mm fitting 12 45' elbow)
<br />e 6147 mm
<br />Ince 1 rtlon of the rima Fitting
<br />WA sa,y,d S eve rex
<br />ry primary 6
<br />va d fit roaapproximately
<br />proxintcoy 3'.Bes
<br />to make sagm that the hasumdoes is may ry• dry ■9000PIY
<br />pp r
<br />I IS eanotinsertedtoofar Into
<br />sure that the containment
<br />Ppe
<br />shecoMainmetested In The glossy C.D. Alpe
<br />should DpSbe seat- In the containment Fltting.
<br />Product m e
<br />Containment p
<br />Is
<br />pe
<br />1
<br />X
<br />-7 -f
<br />IL OAL
<br />T
<br />X
<br />imYR[2a.1
<br />TABLE Zit 0.me lMng Length of
<br />Containment Plea
<br />TABLE 2.7.1 Number of Containment Fitting Bends For dhesNe Kit
<br />X
<br />X
<br />X
<br />Produce
<br />Coupling,
<br />45'
<br />Termination
<br />Pipe She
<br />90'ERxnv,Tee
<br />In.
<br />Fitting
<br />(In.) (mm)
<br />(In.) (mm)
<br />UP.) (mm)
<br />UP.) (mm)
<br />2 50
<br />2X 54
<br />1X 48
<br />4X 121
<br />3 75
<br />13 48
<br />29 57
<br />4% 121
<br />4 IDUE
<br />19 48
<br />2'A 54
<br />6 152
<br />TABLE 2.7.1 Number of Containment Fitting Bends For dhesNe Kit
<br />, DprtmMaminationnnb mmov bywatKwaShing.
<br />Be sure the surfaces am dry before Nan ng.
<br />Now: Use of a.Ived M a cleaning method is optional.
<br />Ifpmf&"d by the customer, uve.Ived. i,1L
<br />tdchloroethan Is available hot Smith FrAvErn
<br />Products. Some alternate claiming Solvents available
<br />throughlocal h.Me,.mInd.s .i.pptyhoax,are
<br />acetone, alcohol, methylene chlmlde, and methyl ethyl
<br />ketone. AHKcl.nin&besuwanymidual.lventhas
<br />aapomtedbefore applying Mhmve. DO NOT USE SOL.
<br />VELAR THAT LEAVE AN OILY FILM ON THE BONDING
<br />SURFACES
<br />QWARNING: Somedegreasmand.hentsamex.
<br />m..Iy flammable. U sure to read waming labels
<br />on contahen. Never me alcohols, gasoline, mryem
<br />tine, or diesel Nei to clean john,
<br />If you have any questions, plea. contain you, Smith
<br />Fiberglas ProMlds' mprexntatlw.
<br />Bonding Surfaces must be dry,. be Some all Solvent has
<br />evaporated from the suds. before applying adhesive.
<br />2.13 Bonding
<br />Mencleaning alt sifted .dKa, apply, thick coating
<br />IN: /1.6 mm minimum) el adhesive to the sockd am of
<br />theconwnmmtfining. Dberallymat the flanges trial
<br />bonding oda.) of both hewn of the fittings with cdhe
<br />sive (%,'/1.6 mm minimum IhtckneaL See FI& 2.2.5.
<br />Next. apply A thick coating (WIFE mm.in[... I or Ad.
<br />hedIve to the waded or undo sudacesof the plpe esds.
<br />Assemble the containment fitting by plating the hal( with
<br />the pie -Install- threaded female Inserts on the bottom.
<br />2.7.4 A..bit., and golfing
<br />Use the bolts Supplied with the rising to asvemble the
<br />fittings on the plpe(vee Fig. 2.2.Sh UseOtanatrorelec-
<br />trlo wrench with a magnetic socket MII greatly facilitate
<br />assembly. When Starting the Win, allow the bolt to
<br />start with minimal pmsure on the tool. FuesslvePm-
<br />sure may push the Insect from the fitting. Tighten the
<br />bola alternately and with equal force, DO NOT EXCEED
<br />8 PEA HIS. OF TORQUEI
<br />Make ore that the pipe fits snugly Into the socket adds of
<br />the fittings and that there are no gaps between pipe ends
<br />Add fhnng sockets.
<br />2.7.5 Precautions
<br />Take care not to disturb A mmpker i containment Piping
<br />joint when assembling additional joint), The adhesive
<br />must be fully curs before applying than as the asvem-
<br />bls joints. Read and oblene the following precautions:
<br />Avoid Conrad with the adhesive and hardener, since they
<br />arc capable of causing skin and eye l mtation. Glowesand
<br />eye promotion must be used. If rooted Is made, flush eyes
<br />withwaterandwashskinwith.,ap dwan,. Dordel.
<br />use hardener Mmes; work in welbventlated area$.
<br />2.7.6 Adh.tve Curt
<br />IMPORTANT: For secondary containment systems coo
<br />veying petroleum penchm s, alcohols, and alcohol/gasoline
<br />mixwm. Tow must use DS -11(00 or 05-7000 series adhb
<br />slw for torect Elecutc heating mlian or Smith Heat
<br />PacW !fond Smith fibesgis. Products can Ge wed m 0 oR-
<br />,... ".e, We reca.m,M external heat measure Nil
<br />adhesive Coe when ..Most temperature Is below 70'F
<br />(21-C).
<br />Atter daring, pipe should not m handled or os- until the
<br />[.lot returns to ambient temperature.
<br />1. Electric heating collars
<br />App.almate, adhesive ore time when using electric
<br />heating collars an secondary contalnmem filings Is 25
<br />to 35 minutes per joint SK Pact One, Section 6 and
<br />Table 1.6.3 for additional heating collar Information.
<br />T. Imo log I.N.n arc aqulred for each end of A core
<br />talnment fitting bond nec Fig, 2.1.1.
<br />mus, raw
<br />may Ile left on or removed after heat voting, depend.
<br />Ing on their selvage value.
<br />L8.3 Bepaldng Extensive Damage
<br />When the damaged area in the plpewall I$ large, than two
<br />inches (50 rem) In diameter, follow these Instructions:
<br />I. When damage Is local (less than two Inches/50 mm
<br />long. Wt more than two Inches/50 mm around the ell.
<br />..Nov. of the SIPS), check toxo If there Is enough
<br />slack in the pipe to rot out the damaged lemon. If
<br />there is enough stack, cut out the damaged sectbn, re-
<br />taqr the cut ends, and bond A Sleeve coupling WE,
<br />,ween the tapered ends. Make sure that the joint, are
<br />locked up and fully cured before pressure testing the
<br />"prat.
<br />If Ne pipe h burned. excavate A working area large
<br />enough to allow for opedng tool mtatl,n. Taper the
<br />cut cods of the pipelhe and Instill she,wom coupling
<br />using the procedum shown In fl& 1.8.5.
<br />K �.>
<br />"GVM IAS
<br />Z. When damage is extensive (test large for replacement
<br />by a sleeve coupling), at out the damaged section, ta-
<br />per the cut end,, and Install two reeve couplings and A
<br />pipe nipple as shown In Fig, I.S.A. This procedure m.
<br />9alm sufficient slack in the line to make the final
<br />loin[ by lifting the pipe fedi moving the pipe to one
<br />I
<br />I4� ��
<br />wnw,; po�
<br />124 FittingAssembly
<br />Y
<br />All containment fittingsoccur of two halves with flans
<br />N
<br />said,
<br />shownas Fig.assembly, The bottom half has threaded in
<br />x s for ease of assembl .
<br />rt y
<br />A adhesive to
<br />P,
<br />both haft/, aM
<br />• to p eels) 6' min.
<br />IMmkm 0
<br />A, .W
<br />f
<br />\/l
<br />PIN most At snugly /
<br />into 8mm9 Socket or
<br />that i PXl5t5
<br />9D
<br />{I6VM LLs
<br />TABLE 2.3.1 ConWnmmt Crossover Information
<br />sides to engage the bell and spigot into Ihr,toa'.it
<br />nay he nvoes..ry m remove additional hackflll hour a
<br />buried line b allow tot plpehrte movement ut several
<br />feet,
<br />a. Cut out the dmnaged section of pipe.
<br />R. Taper one end Of a piece of Pipe at least as long as
<br />the damaged section. When tapermut, carefully tib.
<br />serve the los Ilion of the nipple on the tapering
<br />bol, This taper will be used as A gauge. Cut this
<br />nipple to the proper length In the following steps.
<br />I, When pipe is buried, Crowale a working area large
<br />enough to allow for tapering tom rotation. Taper
<br />the cut ends of the plpellne and Install the two
<br />deew covpiings. Curs thea hints and Ih o mea-
<br />sure the gap between the ,leave Cnuplinga At cols
<br />point, determine the proper length of the PIN nlp-
<br />pie. Thh length if the sum of the distance betwern
<br />the two sleeve muplings, the bsemien length of
<br />the topr ends, and an additional'ww- make-up
<br />length to assure joint Imk-up.
<br />To Qerermine the Insmlon length of the tapered
<br />ends move one of
<br />the couplingstd the tide and
<br />use the end of
<br />hs determine the
<br />dryfit
<br />made in the
<br />Nei
<br />ostep b determine the dry Rt Into each Fri.
<br />(Note: The dry Flt must er very right I.A. use a 2x4
<br />todove the joint
<br />te.) er tightly enough thatIt pIs
<br />nippledifficulti to separate.) The total length of the d,TIlr
<br />nipple Is determined byadding there remmeasure-
<br />ments
<br />.pllnp
<br />meetsen thein the betweenthe sleeve muplings
<br />and then adding lite We make-up dimensions from
<br />Table 1.8.1.
<br />TABLE /.&I Make-up Dimensions VISA)
<br />PipeSlz<
<br />DS -7014 or D54014
<br />OWNS or DS -6069
<br />On) (mm)
<br />(Approx. Fittings Per Kit)
<br />(ANNA. Hmngs ,or Kit)
<br />Type M Fitting
<br />r(75 mm) 4-FOORI.)
<br />3'(75 mm) 4' ON well 6"(ISO mm)
<br />N' Elbow
<br />2 1
<br />3 2 1
<br />AS -Elbow
<br />2 1
<br />3 2 1
<br />Tee
<br />I 1
<br />2 2
<br />Coupling
<br />2 1
<br />1 2 1
<br />Termination Hong
<br />3 2
<br />4 3 1
<br />, DprtmMaminationnnb mmov bywatKwaShing.
<br />Be sure the surfaces am dry before Nan ng.
<br />Now: Use of a.Ived M a cleaning method is optional.
<br />Ifpmf&"d by the customer, uve.Ived. i,1L
<br />tdchloroethan Is available hot Smith FrAvErn
<br />Products. Some alternate claiming Solvents available
<br />throughlocal h.Me,.mInd.s .i.pptyhoax,are
<br />acetone, alcohol, methylene chlmlde, and methyl ethyl
<br />ketone. AHKcl.nin&besuwanymidual.lventhas
<br />aapomtedbefore applying Mhmve. DO NOT USE SOL.
<br />VELAR THAT LEAVE AN OILY FILM ON THE BONDING
<br />SURFACES
<br />QWARNING: Somedegreasmand.hentsamex.
<br />m..Iy flammable. U sure to read waming labels
<br />on contahen. Never me alcohols, gasoline, mryem
<br />tine, or diesel Nei to clean john,
<br />If you have any questions, plea. contain you, Smith
<br />Fiberglas ProMlds' mprexntatlw.
<br />Bonding Surfaces must be dry,. be Some all Solvent has
<br />evaporated from the suds. before applying adhesive.
<br />2.13 Bonding
<br />Mencleaning alt sifted .dKa, apply, thick coating
<br />IN: /1.6 mm minimum) el adhesive to the sockd am of
<br />theconwnmmtfining. Dberallymat the flanges trial
<br />bonding oda.) of both hewn of the fittings with cdhe
<br />sive (%,'/1.6 mm minimum IhtckneaL See FI& 2.2.5.
<br />Next. apply A thick coating (WIFE mm.in[... I or Ad.
<br />hedIve to the waded or undo sudacesof the plpe esds.
<br />Assemble the containment fitting by plating the hal( with
<br />the pie -Install- threaded female Inserts on the bottom.
<br />2.7.4 A..bit., and golfing
<br />Use the bolts Supplied with the rising to asvemble the
<br />fittings on the plpe(vee Fig. 2.2.Sh UseOtanatrorelec-
<br />trlo wrench with a magnetic socket MII greatly facilitate
<br />assembly. When Starting the Win, allow the bolt to
<br />start with minimal pmsure on the tool. FuesslvePm-
<br />sure may push the Insect from the fitting. Tighten the
<br />bola alternately and with equal force, DO NOT EXCEED
<br />8 PEA HIS. OF TORQUEI
<br />Make ore that the pipe fits snugly Into the socket adds of
<br />the fittings and that there are no gaps between pipe ends
<br />Add fhnng sockets.
<br />2.7.5 Precautions
<br />Take care not to disturb A mmpker i containment Piping
<br />joint when assembling additional joint), The adhesive
<br />must be fully curs before applying than as the asvem-
<br />bls joints. Read and oblene the following precautions:
<br />Avoid Conrad with the adhesive and hardener, since they
<br />arc capable of causing skin and eye l mtation. Glowesand
<br />eye promotion must be used. If rooted Is made, flush eyes
<br />withwaterandwashskinwith.,ap dwan,. Dordel.
<br />use hardener Mmes; work in welbventlated area$.
<br />2.7.6 Adh.tve Curt
<br />IMPORTANT: For secondary containment systems coo
<br />veying petroleum penchm s, alcohols, and alcohol/gasoline
<br />mixwm. Tow must use DS -11(00 or 05-7000 series adhb
<br />slw for torect Elecutc heating mlian or Smith Heat
<br />PacW !fond Smith fibesgis. Products can Ge wed m 0 oR-
<br />,... ".e, We reca.m,M external heat measure Nil
<br />adhesive Coe when ..Most temperature Is below 70'F
<br />(21-C).
<br />Atter daring, pipe should not m handled or os- until the
<br />[.lot returns to ambient temperature.
<br />1. Electric heating collars
<br />App.almate, adhesive ore time when using electric
<br />heating collars an secondary contalnmem filings Is 25
<br />to 35 minutes per joint SK Pact One, Section 6 and
<br />Table 1.6.3 for additional heating collar Information.
<br />T. Imo log I.N.n arc aqulred for each end of A core
<br />talnment fitting bond nec Fig, 2.1.1.
<br />mus, raw
<br />may Ile left on or removed after heat voting, depend.
<br />Ing on their selvage value.
<br />L8.3 Bepaldng Extensive Damage
<br />When the damaged area in the plpewall I$ large, than two
<br />inches (50 rem) In diameter, follow these Instructions:
<br />I. When damage Is local (less than two Inches/50 mm
<br />long. Wt more than two Inches/50 mm around the ell.
<br />..Nov. of the SIPS), check toxo If there Is enough
<br />slack in the pipe to rot out the damaged lemon. If
<br />there is enough stack, cut out the damaged sectbn, re-
<br />taqr the cut ends, and bond A Sleeve coupling WE,
<br />,ween the tapered ends. Make sure that the joint, are
<br />locked up and fully cured before pressure testing the
<br />"prat.
<br />If Ne pipe h burned. excavate A working area large
<br />enough to allow for opedng tool mtatl,n. Taper the
<br />cut cods of the pipelhe and Instill she,wom coupling
<br />using the procedum shown In fl& 1.8.5.
<br />K �.>
<br />"GVM IAS
<br />Z. When damage is extensive (test large for replacement
<br />by a sleeve coupling), at out the damaged section, ta-
<br />per the cut end,, and Install two reeve couplings and A
<br />pipe nipple as shown In Fig, I.S.A. This procedure m.
<br />9alm sufficient slack in the line to make the final
<br />loin[ by lifting the pipe fedi moving the pipe to one
<br />I
<br />I4� ��
<br />wnw,; po�
<br />124 FittingAssembly
<br />Y
<br />All containment fittingsoccur of two halves with flans
<br />N
<br />said,
<br />shownas Fig.assembly, The bottom half has threaded in
<br />x s for ease of assembl .
<br />rt y
<br />A adhesive to
<br />P,
<br />both haft/, aM
<br />• to p eels) 6' min.
<br />IMmkm 0
<br />A, .W
<br />f
<br />\/l
<br />PIN most At snugly /
<br />into 8mm9 Socket or
<br />that i PXl5t5
<br />9D
<br />{I6VM LLs
<br />TABLE 2.3.1 ConWnmmt Crossover Information
<br />sides to engage the bell and spigot into Ihr,toa'.it
<br />nay he nvoes..ry m remove additional hackflll hour a
<br />buried line b allow tot plpehrte movement ut several
<br />feet,
<br />a. Cut out the dmnaged section of pipe.
<br />R. Taper one end Of a piece of Pipe at least as long as
<br />the damaged section. When tapermut, carefully tib.
<br />serve the los Ilion of the nipple on the tapering
<br />bol, This taper will be used as A gauge. Cut this
<br />nipple to the proper length In the following steps.
<br />I, When pipe is buried, Crowale a working area large
<br />enough to allow for tapering tom rotation. Taper
<br />the cut ends of the plpellne and Install the two
<br />deew covpiings. Curs thea hints and Ih o mea-
<br />sure the gap between the ,leave Cnuplinga At cols
<br />point, determine the proper length of the PIN nlp-
<br />pie. Thh length if the sum of the distance betwern
<br />the two sleeve muplings, the bsemien length of
<br />the topr ends, and an additional'ww- make-up
<br />length to assure joint Imk-up.
<br />To Qerermine the Insmlon length of the tapered
<br />ends move one of
<br />the couplingstd the tide and
<br />use the end of
<br />hs determine the
<br />dryfit
<br />made in the
<br />Nei
<br />ostep b determine the dry Rt Into each Fri.
<br />(Note: The dry Flt must er very right I.A. use a 2x4
<br />todove the joint
<br />te.) er tightly enough thatIt pIs
<br />nippledifficulti to separate.) The total length of the d,TIlr
<br />nipple Is determined byadding there remmeasure-
<br />ments
<br />.pllnp
<br />meetsen thein the betweenthe sleeve muplings
<br />and then adding lite We make-up dimensions from
<br />Table 1.8.1.
<br />TABLE /.&I Make-up Dimensions VISA)
<br />PipeSlz<
<br />Make-Yp Dimensions
<br />(Irl (mm)
<br />On) (mm)
<br />2 50
<br />X 3
<br />3 75
<br />A. 5
<br />l
<br />4 IN
<br />IS, 5
<br />This added length Is needed due
<br />to additional
<br />urtica that occurs because the Adhesive ace r a
<br />lubricant (Caution: Thb Additional Achieved
<br />w n will
<br />If tight, llI fit Isom xraneach,ze
<br />be greater) adry
<br />masuring. it will al.beditferent lm each ca of
<br />Piped
<br />final length le determin rot the
<br />After theIFnipple kin
<br />PP 6
<br />matt end of the ontnipple and taper iL making sure
<br />that the nipple Is on the tapering tool in
<br />is exactly
<br />the same position en the flet tagq which was used
<br />c the Invention len tit.
<br />to measure g
<br />ljora,fiffic,,am,co,dibledwith allusive ,od I ll.),
<br />or
<br />-lowaa bolts that
<br />Ne!
<br />rni syp with the tits •s, theTob
<br />u f Iy,an small la wd I If enm
<br />wmlh�lts arts I x
<br />4
<br />P{ P
<br />hbitaaer ntredthe e
<br />an:x Irl Jf n your its.
<br />e4
<br />Y V Y
<br />tdbuhx. Or. your cos use standard d I
<br />x 1Ion
<br />hr
<br />hrs MhS If van use ,d butts, .IU e l flat wash
<br />er
<br />no the Wit More torquing.
<br />of he containment brings su
<br />-
<br />lhebondingsurtaces Y g p
<br />Pled four fact ryPe-ended Two piece secondary
<br />t fitting, oleo using inter,
<br />romanmen t
<br />B I 8 a R
<br />m t (edits etit nIsnry
<br />for Idei
<br />n
<br />bell anJ
<br />piec t licend of product piping
<br />ske Fig. 225).
<br />JKT10N 3 . CONTAINMENT CROJJOYER DETAIL
<br />rf^. v ', Yv ..
<br />13 n ,.
<br />7 P, Qemf
<br />SA
<br />Inn a secondary containments tem from
<br />From n
<br />R ry
<br />e lines
<br />1, capsized.
<br />To If
<br />Sof` tK�rglass I'roduRs, sot P p ry
<br />dir ulnrst possible xp I of elevation
<br />Is when In To
<br />In cev+ry t when ios.at
<br />minlmlze the overalichange
<br />8
<br />1 e t ros.ver, It Is necessary to shorten one
<br />a meta nm n c ry
<br />rel Adud lmph of the poison ni MR nry slobth breawr alignment lotion lm0al due m wmnom [ft , µen.
<br />TABLE d3,2 PIN Separation Dlstmces
<br />Cantonment
<br />Remove From
<br />Remove From
<br />m
<br />C
<br />a End FEES,$mall
<br />Urge
<br />C
<br />45' Cordovan
<br />Run 01
<br />n
<br />N 1
<br />Containment
<br />MR. Seen,
<br />See
<br />PI a Sie
<br />P
<br />ElbowSida
<br />Elbow
<br />to e
<br />Nipple Size
<br />apple
<br />PP
<br />Nipple Size
<br />PP
<br />On.) (mm)
<br />(max. In.) (max. mm)
<br />(max In.) (max. mm)
<br />(min. In.) (min. mm)
<br />(min. in.) (min. mm)
<br />3 75
<br />1.25 32
<br />1.50 36
<br />2.8 50 Is 200
<br />3.6 75 A 150
<br />4 100
<br />2.00 Sl
<br />1.63 41
<br />3x8 75 A 200
<br />4x6 100.1540
<br />6 1 S
<br />1.2533
<br />1.00 IS
<br />IxiO 100x250
<br />big ISOx 200
<br />rel Adud lmph of the poison ni MR nry slobth breawr alignment lotion lm0al due m wmnom [ft , µen.
<br />TABLE d3,2 PIN Separation Dlstmces
<br />Cantonment
<br />A
<br />B
<br />C
<br />a End FEES,$mall
<br />Urge
<br />PEEP. (In.)
<br />(in.)
<br />(In,)
<br />(In.)
<br />O
<br />M,�l
<br />3
<br />7S
<br />10.6
<br />6.5
<br />1 mm%
<br />W pe
<br />4
<br />B.S
<br />12
<br />7.5
<br />ISOmm FIN
<br />6
<br />10.65
<br />.,
<br />I 6
<br />14.75
<br />I 22
<br />Conuinmmt
<br />A
<br />B
<br />C
<br />D
<br />E
<br />pipe (mm)
<br />(mm)
<br />(mm)
<br />(mm)
<br />(mm)
<br />I (mm)
<br />75
<br />191
<br />269
<br />165
<br />254368
<br />L Gnd leg equipment
<br />100
<br />216
<br />305
<br />lit
<br />305
<br />419
<br />150
<br />271
<br />381
<br />IN
<br />375
<br />559
<br />1=1 MM.=ntexr
<br />p/mud es.eawis
<br />o`+see esus.
<br />NOR: fi•LS'(61-)1 I"..-.Nle,M41-u .e..
<br />rwmtlll
<br />Curing uddlea-Curing saddles an be accomplished
<br />by wrapping hearing colla, over the saddle outlet as
<br />,Down In Fig. 2.7.1 For outdoor installations, place
<br />wind shields on high sides of the saddle to prevent
<br />heat loss Total core time must be two hours for SAM.
<br />ill. Allow the saddle to over and Pool down m ar l -
<br />Get temperature harbor bonding or threading In the
<br />slde pin. Donot eveahourheat Wit, mcame oil.
<br />dles,
<br />Is
<br />MDADONJJORSfC-
<br />"mc
<br />Wer
<br />ipin& 3- and 4' (75 mm and IN
<br />be pressure tested by Installing an
<br />gaugeand A nipple In the x'
<br />otion fitting Sea Mg. 2.8,0. If
<br />the Int piping Is robe Installed temporarily, use care not
<br />to ower tighten when Installing the steep pipe threads.
<br />0be,glas threads may be damaged when removing the
<br />send threads if over tightens. Use soft -set, non-metallfc
<br />threaddnNonly.
<br />Smith Elbert Products ,Kommends testing 3' and e
<br />(75 mm and 100 mm) secondary containment piping sys.
<br />tems with alt al prenures not to exceed LO prig (0.069
<br />SAPS), The most convenient place to Introduce air for the
<br />containment piping pressure tat Is At the threaded outlet
<br />Posed on the termination fitting neat the underground
<br />storage tank (sea Fig. 28.0. It Is advantageous to leave
<br />the system pressuszed until the Installation Is completed
<br />In oder to monitor for possible damage to the contain -
<br />.lot p1pingzystem Moving Additional construction. The
<br />low pressure and low volume of the secondarycontaln-
<br />ment piping system makes this air test A of. pr esme if
<br />normal Safety gecautlons are followed.
<br />Nene: 6' (150 mm) secondary containment piping Is not
<br />UL Osted, but may be air tested when normal Safely pre.
<br />cau0ons are follows.
<br />it, If solvent is used to clean bending surfaces, all,,.k
<br />the cleaner m Cv.pmate. Then Apply.Ww0,1 :n
<br />all bl.dlng bun..... and town the nipple intorno
<br />tine by lifting the tine or moving It to one side.
<br />Pushing the pipe back into the line will push the
<br />nipple Ino the bell. Make remain that all taper,
<br />am tightly liked. Be careful no' to stuck the blot.
<br />IRA Lod ngloinh
<br />Any adhesive -bonded [,lots that leak during pressure lost.
<br />Ing MUST BE REMOVED AND REPLACED. Follow the
<br />precetlu s, shown for ng. 1,8.6 using two store Couplings
<br />and pipe nipple.
<br />1.'Pon completing any necessary mphs to the piping sy,
<br />I, VS, follow the prope, testing sequence to ,dry thirty,
<br />:. in" Integrity.
<br />■uu■■uuuuuu■■■■on
<br />Exact themn0tw k
<br />inent elboand the sunutlet n n
<br />of the containment tee.
<br />2.3 for maxi mum length that can Per
<br />RoKmTandfeet fed e
<br />K
<br />le length ul both
<br />vet and g a the minimum ni
<br />remY PP K
<br />product Piping and secondary containment piping,
<br />prevent Ppe
<br />To P Interference of the i ling, do not locate two
<br />2.3.1.containment fittings closer man shown In Table 2.3.2, Fig.
<br />2.1.1.
<br />MCTMNA 71 MINAnON CONNECTIONS
<br />gi A.
<br />y.
<br />`gt theSrom eTank
<br />2.4.1 7e,m�Sta■On g
<br />9At"
<br />temchudar
<br />darter the secondary containment piping system
<br />a e Unit is accomplished! usin atermination
<br />At Ne not h
<br />g8
<br />tin w tit M !male NPT allows
<br />eadM outlet tee Fl 2 4 1 ,
<br />flt g l f ( g 1
<br />The f threaded outlet allows easy picas tot pressure test-
<br />ing of the secondary containment piping system, and may
<br />Flexible
<br />Conml,r
<br />Bell x Male Threaded AdaP
<br />ter
<br />3 e NPT Ta
<br />I
<br />P
<br />Tank
<br />0 O O
<br />flluacaal
<br />E
<br />secondary
<br />IOSISIlat un Instmcnons for P-6" Ta,cring'Itml. Rocue
<br />and the containment pip. SanQM area must be a
<br />yontainment
<br />a End FEES,$mall
<br />Urge
<br />End Fits:
<br />3' x T
<br />r Pipe
<br />2- male threaded adapted))
<br />TS a50 mm
<br />15 min YEN
<br />q
<br />m male tit D
<br />o m reacted ata [M.
<br />D
<br />e a 3'
<br />as %q
<br />3' male treaded adapttKz)
<br />100. ]5 mm
<br />1 mm%
<br />W pe
<br />15 mm male ata ted)
<br />P
<br />6'x4'
<br />• %
<br />6 pe
<br />■
<br />15OXIMMM
<br />ISOmm FIN
<br />IN mm male threaded adapt.
<br />2. Installation Crew SueaMOrganiatIon-Referto Parc
<br />blade holder to secure the blade. Now insert add slide the
<br />One, Section 2
<br />beating plate Into the slot located between the tool body
<br />41 v..,
<br />and the blade holder. Me roadng plate will rest loosely
<br />■
<br />on the blade holder until It Is locked Into place using the
<br />L ane;.. wlenah
<br />■
<br />,he.Froulthilemn. 3.1.1 1.
<br />shown in Fig. 3.1.1 and Table 3.t.l. Thelength of the
<br />We pmltlons so that each makes LIGHT contact with the
<br />■
<br />■
<br />bearing plate brove Fig. 12.1. NOTE The alien Screws
<br />1:11,olahle, uddse, the Billteing eyuipment is recut.
<br />■
<br />St. crew that ..to install a single,wall product piping
<br />tendo:
<br />■
<br />The met is now prefiled to remove PScmf')the regn
<br />evaluated and the proper number of workers be assigned
<br />■
<br />to as.reanefficient installation.
<br />L Gnd leg equipment
<br />d point
<br />xe MunN theMetol the the end of
<br />Piq Pnpentlon and Tool Set-up and Uu
<br />■a
<br />. power under with rough surface sanding disc lnex.
<br />8
<br />(6 mm)Incrcments each raolw
<br />pin, Wtinue
<br />Mile Pad with 40 grit or less disc), or
<br />■
<br />size r-LLmonnorstraight yInne
<br />piperuns,Spigots mayhem-•
<br />pipe,P
<br />3"l(75
<br />removedfor
<br />been removed foraminimum length of 3" (75 mm).
<br />orma
<br />de for pipe tuns or for making a containment sump Con-
<br />b. hand file (coax)
<br />:
<br />Siva. grit sandpaper of emery cloth to remove all surface
<br />s
<br />a
<br />gloss. Rept enders, power denten, or a eam Bat file
<br />2. Fine-tooth odular hole Siw with pilot drill
<br />■
<br />]Mr..ittings length f3Inch,,
<br />scarfed or,entad tura minimum length, S Inches p5
<br />of 3' (JS mm).
<br />mm). Any Surface Most This
<br />o or N�tl4nzl banding tool large enough to
<br />■
<br />Model 21M power tot available from Smith Pibegian
<br />secure sadHose dle, el f mte
<br />pipe. (if is td, the Band -It
<br />■
<br />banding Is wearat this
<br />because this too) does not
<br />■
<br />■
<br />k In abonpreferred,
<br />leave slack In the band when the tool Is removed. Two
<br />Band -It ooh are recommended. that the saddle can
<br />),ART IWO SECONDARY CONTAINM[M%%NG
<br />1w pulled down nnlfotmiy. sive %'(19 mm)bantling.
<br />■
<br />INTRODUCTION
<br />Section 5 -Cutting and Tapering (cutting)
<br />:
<br />Before beginning any installation, It is lmpestant that
<br />SeCrion 6-snstailation(piping payout and trench design;
<br />■
<br />all crew member read and be familiar with the fMNI.
<br />adhesive mixing and mdng)
<br />■
<br />let[. pro .du. da0ribed in this manual.
<br />■
<br />•
<br />AINMfNT %PIN Y
<br />G SYSTEM
<br />®
<br />for
<br />The secondary containment piping Ioe. h ,execution,
<br />se with 0.E01'HRFAD IEA the sttondary
<br />®
<br />product pipe.
<br />mnlalnmen[system mnslsn of the next larger size
<br />••yycc-�dde,y
<br />irl. - COntalnment Pipe
<br />pipe
<br />,pgary
<br />1. '
<br />■
<br />and special two-plece listings. Smith Fiberglass Products
<br />144
<br />■
<br />also often a patented0) telescoping containment PIN syr
<br />Sth)INPiberglass Ptoduchsemndary containment piping
<br />■
<br />■
<br />tem that allows t 0096 Ins in
<br />Inspection of rima
<br />primary B(rehr
<br />sires are as follows:
<br />■
<br />to varc Three),
<br />r
<br />Cmlalnment Piot Size Fgr Product Wpq$gt
<br />aMany
<br />of the prsseduces used for installing product
<br />3' 75mm 2" Som.
<br />pipe and fittings are also used for Installing secondary
<br />4- 100 in. 3' 75mm
<br />■
<br />■
<br />containment pipe and fittings. Refer to Part One for
<br />6'(b 150m. 4' 100 mm
<br />■
<br />Installation Instmctlons for product pipe and flulogs
<br />■
<br />and to Bulletin No. 1`66N, for tapering tool operating
<br />ILLS Secondary Containment Fittings
<br />■
<br />Instmctlons.
<br />®
<br />Available secondary containment fittings are tees, 90' el.
<br />rFollowing
<br />are useful sections of Pan One.
<br />bowl 45'el6ows,couplings, nipples, termination fitdngs
<br />■
<br />(with or without k NPor threaded outlet), and piddles
<br />■
<br />Semon l- Storage and Handling
<br />(belled or with NPr threaded outiet0.
<br />r
<br />■
<br />■
<br />Section 2- Layout and Reparation
<br />1L3 Adhesive for Secondary Containment Piping
<br />■
<br />Secton 3 -Tool and Equipment List
<br />For petroleum products, aimhoI and alcohol/gasoline
<br />■
<br />mixtures,use D&Mor for In.
<br />■
<br />Note: For Installation of bolts,uve one of the following
<br />mens piseriesadhesive
<br />oiling.mnding pIpe,tsystems . When
<br />■
<br />■
<br />containment and
<br />secondary containment pipet
<br />■
<br />1. K'variable im dwrench with %: sgkel
<br />q
<br />tirgreJoining
<br />tin A 1
<br />gsto- H ngs, flberglau BHer must be adQs to rise
<br />be added e
<br />■
<br />adhesive to ll Hmum
<br />s. p perforsnnce of this type
<br />■
<br />2. a ducable speed QQll motor with R: amkd anti'%:
<br />l Filler t he ordered lmm Smith
<br />of bonded joduc
<br />■
<br />wrench
<br />Flbergius Ptoduds. Due to the quantity of adhesive re-
<br />Due to ve
<br />m
<br />a
<br />III U3. Surfa No, l.aa5.444
<br />(1) rayx.. If III0 two comer, avuement,,,1, na UL I Ined.
<br />■
<br />61 soil Among let worn how 4nblt fives, lm., P.O. Mer palm.
<br />■
<br />1:. aalnconte,
<br />D $1, Co WAIA, X&saEss,
<br />■
<br />■■■ruuouu■ouuur■uuu■■oo■uuuouuouuuuuuuouuuuuuu■su■■I
<br />Uv Its aped c -fs 61r a It k 1 1 #ion Probe,
<br />TABLE 2:1.1 Termination Fitting Connections
<br />f[CnONR • SECONDARY CONTAIN.
<br />242 Termination at the Mor
<br />1
<br />T<rmilxtbn ofth fennotar, ,I )t In vel f 1nK. ,velem
<br />at the Ingwithr tlae pllhclt. ascalled(seemination fit-
<br />Ing
<br />it
<br />tingwithorf thor ,then Wmtitt l,, ,I.lhote Fig,
<br />Adapt. To boHmeeaecuftahold fo• s ndary clrmaie
<br />b• q
<br />motenma dal sle........ nw,m,dbttnndar ournt -
<br />P pe 1, Y
<br />IV -
<br />most areavailable private weds secondary and
<br />termination been
<br />,,hes ectal a I t and sleeve.
<br />H P V
<br />OD. 1't hive
<br />have been machined ant L.UI the FIVE,
<br />belle ale adaptersaere not avai (fele and male
<br />ry g
<br />bel aged eadapwo,ale.t available, standard male
<br />threaded adapters or chived surfaces may be used (see
<br />Tete 2.4.1. Non -machined surfaces must be sanded to fit
<br />Termination m
<br />IOSISIlat un Instmcnons for P-6" Ta,cring'Itml. Rocue
<br />and the containment pip. SanQM area must be a
<br />Fin in Size ize
<br />a End FEES,$mall
<br />Urge
<br />End Fits:
<br />3' x T
<br />r Pipe
<br />2- male threaded adapted))
<br />TS a50 mm
<br />15 min YEN
<br />q
<br />m male tit D
<br />o m reacted ata [M.
<br />D
<br />e a 3'
<br />as %q
<br />3' male treaded adapttKz)
<br />100. ]5 mm
<br />1 mm%
<br />W pe
<br />15 mm male ata ted)
<br />P
<br />6'x4'
<br />• %
<br />6 pe
<br />• male threaded adapter
<br />4 p
<br />15OXIMMM
<br />ISOmm FIN
<br />IN mm male threaded adapt.
<br />MfNT SYSTEM SIZE REDUCTION)
<br />Wfinesaonda containment PIN
<br />at
<br />slare ANNIARMS, are made using alate.
<br />xxryl g
<br />n concentric M,acer.
<br />n and be
<br />Reductiomade from 5'' 4'
<br />L25 0Onmto100mm1 and 4"too'
<br />(het mmtongmmc both educet
<br />let telescoping concentric redder
<br />P e
<br />are bonded to a uar(td or unQs
<br />end ofp
<br />Ppe
<br />JECI)OM iA pA{ON@ABY�CfIf31AIN
<br />the secondary containment fittings (see Fig. 2.4.3).
<br />2.4.3 Termination Fittings (SK Table 2.4,1
<br />sranoo.a pea to lhn ihr
<br />ntM9 aereI al lou.
<br />when mumbled byh rre
<br />I
<br />0
<br />xau,eaa r between the lean
<br />PP 9
<br />hot.
<br />eMnrxemelM6 ata
<br />pq
<br />mud w vesed moos.
<br />�o
<br />V
<br />111.11
<br />Note: Ail other secondary containment fittings are memo.
<br />factund m fit me O.D. of containment lin.
<br />PP 6
<br />1 a i from 4' mm second, cortalm
<br />When terminating m 100 ).
<br />8 ( secondary
<br />ant i to I' SO mm product 1 the following Bb
<br />m )
<br />Pq ( P pipe, 8
<br />tin sant aired:
<br />8 e9
<br />It man t tminatlo Bring with or
<br />t. 4'x3' lop mm e n
<br />1 ) e
<br />without top
<br />2. 3 x2 JSmmx50 mm sero
<br />oda containmentrt-
<br />l 1 ry
<br />darer bushinga»
<br />3. 2- (50 mm) bell x male rhindM adapter for secondary
<br /><mtalament machined or sanded)
<br />She Fig. 2.4.4
<br />8
<br />4, 1rumF.Yv, nope
<br />•a mw
<br />emwnmmew%
<br />A
<br />Na. nae mode
<br />m,Mro ape
<br />Adm.
<br />).luervel000nuv.vm
<br />amore NMy
<br />DI The V [ 4' V.mm X Im mmuamin•Von mm�5ls nu uulnN.
<br />Io A wei ve,arS wim er e.clea o.o. may be obulned us uu Mm
<br />Ill r- YOS mm. s. mol Yraneary..... nmmt Mum WhlnaV
<br />rot Vt mel.
<br />For SKOnda pint Sid11d100 aide
<br />{
<br />ry . g 8
<br />Intermediate dates -seal of elMronit leak
<br />detemon, several sl `acing Saddles are available.
<br />See Bulletin No. B2 or addle size and descriptions
<br />had Fig. 2.6.1.
<br />Containment saddles must be Installedrior to bonding
<br />and testing the product pl,ln, P g
<br />Use DSJ0o0 series adhesive or DS4Wo sada adhesive
<br />when bondingSatiates to thepipe.Thread-cbnnectlons
<br />mot to made with a Flexible connector n Such ra flexible
<br />thee to eliminate bonding sUeSa. TI tin threads as If
<br />% 8"
<br />they were Nan or other San material.
<br />Procedure for Intalllng secondary containment saddleu
<br />Refer toF I8 .2.6.2.
<br />1. Locate saddle enPipe and mask amen it saddle bare.
<br />2. Use a file or tough sandpaper (40gHtorless) toPA.
<br />move all surface gloss from the pipe O.D. when the
<br />saddle is to be bonded. Use circular or random pattern
<br />dudng sanding to eliminate grooves on the pipe wi-
<br />som.
<br />3. After sandln& bate saddle on pipe and mark hole to
<br />be cut In pipe. Using pilot drill and a nnetmth ch-
<br />oler hole saw, rot a hole other same slit as the outlet
<br />ofthesaddle Donotforcetheotter,o,itwillunduly
<br />fray the ego of the hole.
<br />4. All bonding Surfaces most be kea of contamination.
<br />Sea Secrlo s 7, Pan. 2.7.2.
<br />5. Apply a heavy mat of adhesive to the O.D. of the pipe,
<br />LD. of the saddle, and the edgy of the pipe wall ex-
<br />pos- by the hole.
<br />6. Place the saddle over the hole and clamp with two
<br />fiosedamq. Usingalargexrewdriver,handtlghten
<br />the clamps alternately until remmand adhesive
<br />yulredfotlolnin$sttnndaryconminmentfhtings,itis Assemble the proper size mandrel and marfing IrLlde hold
<br />,ecommemfed that only DS -7014 or OS -8014 and D5-0069 e, luilowing toe prozedg es in Selletin No. FBNp,
<br />or 054069 kits be mock
<br />IOSISIlat un Instmcnons for P-6" Ta,cring'Itml. Rocue
<br />and the containment pip. SanQM area must be a
<br />the Mat body so IhoI the scarring blade holder is at a 12
<br />SEC/ION 2 - NMR NUARATION
<br />o'clock position gee Fig. 2.2. I); this assets that the hour
<br />4. Position the nipples between the new containment el-
<br />will rest on top of the gauge. Slide the proper size gauge
<br />21.1 Plping Wyout
<br />all the was, to the back of the mandrel. [risen the special
<br />FIS. 2.9.5. Note: It may be mode ry to remove add[-
<br />blade into the blade holder all the way to the back of the
<br />&tote hnaillng the secondary containment piping syr
<br />bulboly.After Positioning the black reference mark on
<br />IM, review and verify the recommendations for proper
<br />the gauge under the blade, be sure that the blade makes
<br />Installation set forth in the following sections:
<br />uniform contact with the gauge and that the blade holder
<br />5. Bondtheelbowandc tainmentsleevemuplinp
<br />Is ,Aging on the blade.
<br />L orpedba-Referto Part0fir Seed..2
<br />4 IN
<br />5 12S
<br />Using the nuts, bolts, and washers supplied, tighten the
<br />2. Installation Crew SueaMOrganiatIon-Referto Parc
<br />blade holder to secure the blade. Now insert add slide the
<br />One, Section 2
<br />beating plate Into the slot located between the tool body
<br />41 v..,
<br />and the blade holder. Me roadng plate will rest loosely
<br />3, Piping layout, PIN Trenches, and Burial -Refer to Pan
<br />on the blade holder until It Is locked Into place using the
<br />One, Stmon6
<br />suppllm alien Stews. The two allorreacersshouid now
<br />,he.Froulthilemn. 3.1.1 1.
<br />shown in Fig. 3.1.1 and Table 3.t.l. Thelength of the
<br />We pmltlons so that each makes LIGHT contact with the
<br />Most of the standard ptocedmes for Installing a secondary
<br />bearing plate brove Fig. 12.1. NOTE The alien Screws
<br />containment piping system can be handled by the same
<br />only prevent the blade holder from opening during we
<br />St. crew that ..to install a single,wall product piping
<br />system. It is essential that each phase of an installation be
<br />The met is now prefiled to remove PScmf')the regn
<br />evaluated and the proper number of workers be assigned
<br />gloss from the ends of the containment PIN. After re -
<br />to as.reanefficient installation.
<br />mssng the gauge, in" the loop Into the pipe to be
<br />d point
<br />xe MunN theMetol the the end of
<br />Piq Pnpentlon and Tool Set-up and Uu
<br />the SIPS. Nene: The tool most rotated In the same dl-
<br />,,cHon the wide side of the Made laces, Ativana tet tool
<br />,
<br />Croft eand apillpmaking
<br />(6 mm)Incrcments each raolw
<br />pin, Wtinue
<br />edor
<br />Ssmaactory be neededcontainstalled,ment
<br />Couplings maybenesed ingcigotsM
<br />Conmately
<br />lion. the heresiafter
<br />minimum untillong the Ati has
<br />size r-LLmonnorstraight yInne
<br />piperuns,Spigots mayhem-•
<br />pipe,P
<br />3"l(75
<br />removedfor
<br />been removed foraminimum length of 3" (75 mm).
<br />orma
<br />de for pipe tuns or for making a containment sump Con-
<br />nection,
<br />with
<br />An alternatemethod ropregrepipe ends Isve all
<br />Siva. grit sandpaper of emery cloth to remove all surface
<br />s
<br />The ends of the containment pipe that ate to loin- to
<br />gloss. Rept enders, power denten, or a eam Bat file
<br />secondary containment u
<br />may elmbeand. The Sandetl length must beaminimum
<br />must b
<br />]Mr..ittings length f3Inch,,
<br />scarfed or,entad tura minimum length, S Inches p5
<br />of 3' (JS mm).
<br />mm). Any Surface Most This
<br />bremoved.
<br />prgsure Is most easily accomplished by using the
<br />easily accomplished
<br />Model 21M power tot available from Smith Pibegian
<br />Products Enc. Preset At Ne factory, it an Sart 3 - And e
<br />(75 also and IN mm) RED THREAD IIA secondary con.
<br />talnmmt pipe. (It also togs, 2'
<br />and 3'(50 mm and ]5
<br />mm) RED THREAD IIA primary pipe; see Pae One of this
<br />manual.) Refer m Smlth Fiberglas Products' Bulletin No.
<br />F6625 for operating Instruction,.
<br />If th<pe wer Poop Isnot available the ends may be Scarfed
<br />Prod
<br />usingtheSmith with
<br />the otro ns'manualtagdng mol
<br />InconWnt(als withthesecondarymntalnmentx oki
<br />Adapter kit felpe from Smith Fiberglass Protle /10 This kit
<br />ono, s of ,,petal xa1Mg bible (approx. 49100 mm
<br />begs caps ng blade holder, X' ellen wrench, and 3" and
<br />4- (75 mm and IN
<br />sci mm)Scarfing gauges,which aer
<br />ulnU, settee moltolerances.The.drain adapter(skit
<br />11 9 e
<br />rem
<br />adapted a Smith FrIntaperingloss
<br />Products' 2'-6' (So
<br />mm d50 mol manual tapering tool kit.
<br />Note: If mnrkctin9 components extend to the
<br />P
<br />sudacewhere the msemM Canon Subjected
<br />f- to
<br />Kfmce3fldbcommissionit (such
<br />flexible
<br />hoxs)tbeusetoNim,nte bentlngPresx
<br />Ancestorout all the way around the
<br />ddle. This will en.w that the pipe
<br />O.D. conforms m the I.D. of the Sao-
<br />dle.
<br />m vsaftert The clamps may be 1St on or re-
<br />ed he bocorm and
<br />has corand
<br />aftertheflessible conneds
<br />ot Is Install
<br />In the outlet.
<br />Colson: Produce I may be on. -- _-
<br />Pq Y
<br />dee nun D the he, been
<br />Tor e
<br />eon pied. sy not Attempteto to -
<br />pi
<br />stallaw'dle on thecmlalnment i If
<br />Pq
<br />Te proud piping system has been m- nesse 111
<br />Shifted! and farm.
<br />G ANO CURING
<br />FSQIKemnlabmn fittings, the
<br />hould be reviewed with the In -
<br />In ode, ro maintain the ell.
<br />clenry of the Installation, a minimum of three workers
<br />Is recommended: one worker to mix and apply adhesive
<br />to the Secondary containment Attings, and the two A.
<br />malning workers to afnmble and bolt the fittings to.
<br />gether,
<br />For secondary containment systems conveying alcohols m
<br />alcohol/gatoilne blends, use DS -M seder or DS -7000 so-
<br />da adhesives. (NOTE: For primarysystems conveying at.
<br />mhols or alcobol/ga.11ne blends, use only DS -8000 seen
<br />refloo)
<br />Follow the adhesive mixing instmmons that are packaged
<br />wllhexhkit. FILLER MUST BE ADDED TO THICKEN
<br />THE ADHESIVE The f lks, 1s packaged in premeasured
<br />quantities for ax with DS -7014 01 DS -80)4 and DS -7069
<br />or DS -S069 adhesive kits. Ode bigot filler is used for each
<br />adhmw kit. Before adding the Aller to the mixed adhe-
<br />siw, be sun both the adhesive base and NMd .n r are thor-
<br />oughlymixedtogether. All of the filler in she bag should
<br />be used. The thickmm adhesive may beePP- with t
<br />hel
<br />Ther the bosh or the stir stickqIm ov din the kit.
<br />Refer to Table 2.7.1 foe the numberfcon Inm t
<br />o to en fit.
<br />rings that can bebonded per adhesive kit.
<br />Note: Number ofcontalnment fittings per adhesive kit is
<br />based on applying a %f (1,6 mm) minimum thickness of
<br />Adhesive to both halves of the fitting and to the pipe Adds
<br />2.7.2 Cleaning the Bonding Surfaces
<br />Smith Fiberglass &Muds has determinM that cleaning
<br />the bonding surface is required only when the bonding
<br />outface, on either pipe or fittings, have been contavalrop
<br />M by grease, oil, did, Mgerplief , etc, Freshly tapered
<br />spigots on .,ft or factory-foolf spigots, scarfs, or bells do
<br />net require solvent cleaning unless visibly contamloated.
<br />DO NOT TOUCH THE BONDING SURFACES OR ALLOW
<br />THEM TO BECOME CONTAMINATED.
<br />Acceptable cleaning methods for containment piping are
<br />as follow,:
<br />• Sand all banding surfaces until mmaminatedarea is
<br />removed.
<br />■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■r■■■■■■■■■■■■■■■■■■■■■■■■■■■■MM■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■r■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■•
<br />• cou"..2
<br />ng joint,, Smith FI x"KikeO
<br />:repair methods listed be-
<br />ts where Into can icer If
<br />an not goperly bonded.
<br />used fittings. Upon mm -
<br />coding to the pMwd wd In Parc Two, Section 8, to assure
<br />the Integrity of the system.
<br />29.1 R,p,Ea ,$KuWaO'Unbinmmtlobn
<br />(W no me, this procedure fee comillnment Co..)
<br />Example: 90' SecondaryC.M.Madenl Eltiow
<br />When cutting out and repladng a secondary containment
<br />(piing, be careful not to Put the internal primary product
<br />pipe free Fig. 29.2).
<br />1. Dissect the secondary containment fitting and the sen
<br />ondary containment pipe around its droureference in
<br />shown by the arrowr In fig. 2.9.3. Remove the con.
<br />talmonduibow.
<br />2. Create A pip, nipple at kart 7 inch,, (IRO mm l long
<br />on either side of the joint by making another rot
<br />around the ci rwemferenoe of the containment PIN AS
<br />Shown In Fig. 2.9.4.
<br />:...
<br />Laa
<br />3, Using a ander. mane Ille, or 30.40 grit emery cloth. PART THREE' TELESCOPING PIPE 1y3_TEM TABLE 3.1.1 Sizing for Telescoping PIN Systems
<br />remove attic¢ gloss from both ends of the nipples
<br />secmdaryCmt.
<br />and the containment pip. SanQM area must be a
<br />I
<br />minimum of 3 Inches (75 mm l in length.
<br />TCF[SCOPIN-mmsvvrm
<br />4. Position the nipples between the new containment el-
<br />11.1 Telefroping SYstem
<br />brow and conninment sleeve couplings M shown in
<br />B
<br />FIS. 2.9.5. Note: It may be mode ry to remove add[-
<br />Smlth Fiberglass Products offers RED I IREAD IIA sec-
<br />it.[settlens of the mma]nment pipe as shown in
<br />oadary containment piping system for use with Smith
<br />Cut
<br />:...
<br />Laa
<br />3, Using a ander. mane Ille, or 30.40 grit emery cloth. PART THREE' TELESCOPING PIPE 1y3_TEM TABLE 3.1.1 Sizing for Telescoping PIN Systems
<br />remove attic¢ gloss from both ends of the nipples
<br />secmdaryCmt.
<br />and the containment pip. SanQM area must be a
<br />SECTION I • RED TNRMO IIA SECONDARY CONTAINMENT
<br />minimum of 3 Inches (75 mm l in length.
<br />TCF[SCOPIN-mmsvvrm
<br />4. Position the nipples between the new containment el-
<br />11.1 Telefroping SYstem
<br />brow and conninment sleeve couplings M shown in
<br />B
<br />FIS. 2.9.5. Note: It may be mode ry to remove add[-
<br />Smlth Fiberglass Products offers RED I IREAD IIA sec-
<br />it.[settlens of the mma]nment pipe as shown in
<br />oadary containment piping system for use with Smith
<br />Mg. 2.9.4 to provide clearance fee the coupling.
<br />Fiberglass Praducts' primary piping systems. The telexop.
<br />2 5o
<br />Ing pipe, available in 15 and 30.8 lengths, allows win.
<br />5. Bondtheelbowandc tainmentsleevemuplinp
<br />pks(IVA.) Inspection of the Primary pra)ud piping,
<br />Into piece aaordiag to Instructions pct Parc Two,
<br />4 IN
<br />Provide
<br />secmdaryCmt.
<br />Secondary Cont
<br />Telescoping
<br />Pipe Size
<br />PIPs Size
<br />PIN Sia
<br />Red.we She
<br />A
<br />B
<br />C
<br />U
<br />(All.) (mm)
<br />pct,) (mm)
<br />On.) (mm)
<br />pct.) (mm)
<br />2 5o
<br />3 73
<br />4 IN
<br />4x3 1INS x75
<br />3 75
<br />4 IN
<br />5 12S
<br />Sx4 125x)00
<br />4 1 O
<br />5 125
<br />6 150
<br />6x5 150x113
<br />Seethe 7. When designing or installln8 a secondary containment
<br />seem using the recommended Smith Fiberglass Products
<br />2.9.2 Repaidng Miner Pipe Damage pats contained in this manual, consult the owner or all TABLE 3.1.2 Detaminlrg Length M Containment 9,
<br />to allow for repairs to be made. A secondary containment list of two pieces of pipe that are one size larger than the
<br />sleevecouplingsho.1d u. 4temakethletM.frepa11. product pipe and An. piece of PIN that is twosi,w$ large,
<br />Containment sleeve muplings an 14 inches(350 mm) than the product pipe. Use of this eoested pipe' allows
<br />In., thereto,,, do notsemove mon than 7 Inch,, (i75 "telescoping" one pipe section into the ad joining section.
<br />produce
<br />company engineer for approval.
<br />Follow the pipe Patching Instmctlons In Part One, Section
<br />X
<br />B. of this manual when the damaged area is two Inches
<br />3.1.2 Assembly
<br />(50 rem) or las In diameter (See Fig. ZILE).
<br />Terninanon
<br />A9@Dbew
<br />Information in this motion must be used in conjunction
<br />2.9.3 Repafing Extensive Pipe Damage
<br />with Pats One and Two. Installation instructions for Pd.
<br />pa.) %(met)'epi
<br />maryaudsecondaryrontamomm piping.
<br />When damage is last than no Inches (50 mm) long, but
<br />On) ( •;
<br />more than two inches around the debromence of the
<br />5.1.3 Description
<br />pipe, the following repair promedum should be followed
<br />,'
<br />Z - t
<br />,�s
<br />: The product pipe bcontained bythree pieces ofcontaln-
<br />Ifthe phNIsburled, excavate a working area large enough
<br />men) pipe. The three Sectionsofcontainmentplpecon-
<br />to allow for repairs to be made. A secondary containment list of two pieces of pipe that are one size larger than the
<br />sleevecouplingsho.1d u. 4temakethletM.frepa11. product pipe and An. piece of PIN that is twosi,w$ large,
<br />Containment sleeve muplings an 14 inches(350 mm) than the product pipe. Use of this eoested pipe' allows
<br />In., thereto,,, do notsemove mon than 7 Inch,, (i75 "telescoping" one pipe section into the ad joining section.
<br />produce
<br />X
<br />X
<br />X
<br />PIP. She
<br />Coupling,
<br />49
<br />Terninanon
<br />A9@Dbew
<br />the Internal Produce piping.
<br />Elbow
<br />Fining
<br />pa.) %(met)'epi
<br />yTee
<br />(in.) 6-m .
<br />on.) (mm)i
<br />On) ( •;
<br />centric reducers that connect the two different sizes of
<br />Note:This equation ls bored on the me of combutdc re
<br />pipe bran mon than 7 lnches/175 men long), slit the
<br />,'
<br />Z - t
<br />,�s
<br />2x S ,.1
<br />1A M y
<br />4X srY(, s,1F.'s ,
<br />3
<br />1sA k4�8e
<br />1A ,87+
<br />4N i��F'�'.
<br />41 v..,
<br />I'{ {I&/1 "
<br />IA 54:"' •0
<br />6 I'S'IS rv(''
<br />. 20'(54.8m
<br />amsurface
<br />Inches
<br />Sand - area mot baa minimum eta inches p5 mm)
<br />must
<br />,he.Froulthilemn. 3.1.1 1.
<br />shown in Fig. 3.1.1 and Table 3.t.l. Thelength of the
<br />AnILA
<br />And X) 2W (54 mm)(90'elbow hot Table 3.1.2)
<br />EsPrIb ft.. Table
<br />mm) of containment pipe.
<br />" Therefore, the entire Product pipe isexposed for inspec-
<br />And X2 . IX' (48 mm) (45' elbow from Table 3. 1.2)
<br />non.
<br />C. (A - XI -X2).2 IS. (C.2)-1' (25 mm)
<br />Caution: When cutting out extensive damage In the con-
<br />tavolont pipe(only),be extremely combat not to damage
<br />- 3.1.4 Installation
<br />Whom X FESS AI
<br />1' nB
<br />the Internal Produce piping.
<br />(6198 rem -54 mm -48 mm)a 2-3048 mm
<br />X2' FItting n
<br />3. Mix the adhesive with Her. Assemble and bond the
<br />To complete the system, It Is necessary to Install two con.
<br />And . (1042).1 --est'
<br />1. After cutting free the damaged section of cmtalnmem
<br />centric reducers that connect the two different sizes of
<br />Note:This equation ls bored on the me of combutdc re
<br />pipe bran mon than 7 lnches/175 men long), slit the
<br />containment pipe. Installation procedure such as surface
<br />ducen In the system. Ifecervedw reducers arc used, substi.
<br />aemonofplpeinhal(ampomove.
<br />prepannon.adhesive application, and. on, are shown
<br />vote 2'(50 mm)(be 1'(25 mm) In the B equation.
<br />In Pan two.
<br />1 Using surface coarse file, overy h,
<br />has cured,p ys
<br />mfuretestthe5
<br />4. AhalhNME;
<br />Euro Ie, For r (5o mm) produm n
<br />P piping;
<br />retnow frommimhends
<br />es(75
<br />ingn plpesys.fthe
<br />ons for atd.1.
<br />. 20'(54.8m
<br />amsurface
<br />Inches
<br />Sand - area mot baa minimum eta inches p5 mm)
<br />must
<br />,he.Froulthilemn. 3.1.1 1.
<br />shown in Fig. 3.1.1 and Table 3.t.l. Thelength of the
<br />AnILA
<br />And X) 2W (54 mm)(90'elbow hot Table 3.1.2)
<br />EsPrIb ft.. Table
<br />"..A),I.t
<br />in Imgth. II mntaminats, tan the sanded sudace,
<br />containment pipe Is determined from )hex formulas and
<br />And X2 . IX' (48 mm) (45' elbow from Table 3. 1.2)
<br />with.Ivent.
<br />themnstants'X'IPTAble3.l.1 Referto Flg.3.th
<br />ThenC . (Wre-237-13P)a2.10
<br />WARNING: Since every Intention of the primary piping
<br />(6198 rem -54 mm -48 mm)a 2-3048 mm
<br />may very, dry N all IWDda12 mnh1nmem connediona
<br />3. Mix the adhesive with Her. Assemble and bond the
<br />And . (1042).1 --est'
<br />to make sum that the lnsetion is approximately 3% for
<br />Omnlnment shrew mupnng Into place, and heat cure
<br />(3048 rem 42).25 mm. 1499 in.
<br />sum that the contalmneat pipe is nm Invested too far Into
<br />the bond.
<br />See next page...
<br />Cut proses
<br />the containment fitting. The Stony O.D. of the pipe
<br />should M her seated In the containment FIRMS.
<br />has cured,p ys
<br />mfuretestthe5
<br />4. AhalhNME;
<br />C . center section
<br />tdunion
<br />tem fdlmv(reg the procedures In Pan Two, Section g.
<br />a 10'ot 4'pipe (1048 mm of t00 mm pipe)
<br />If damage is beyond them repair procedures,Immediately
<br />8 e entlsatlens
<br />a'on Cumntlyr,3',e,and,'PIPn4'.3'•Ms'X4'I,' e,Yrs..
<br />Wa .an
<br />contact your local Sm lth Fiberglass norluds'distributor
<br />. 4'tl'of3'pipe(14991nmof75mm pipe)
<br />.wtSl*n%amlPxs•,rtonmW.umrmmrvrcm<ancewvPBN
<br />for Information and assistance.
<br />us. homed" 4xns,u4
<br />REVISIONS I BY
<br />17
<br />I`V Un
<br />O
<br />L
<br />U
<br />O
<br />(� � pL All
<br />Lj V
<br />dd
<br />S
<br />J
<br />44 • %
<br />LA Q i-s
<br />W
<br />`,^/
<br />V
<br />V� ZI
<br />00
<br />a co
<br />Lai x
<br />dO
<br />J 6L, I
<br />N
<br />O
<br />a
<br />y
<br />I
<br />J56
<br />California
<br />Petroleum
<br />Equipment
<br />Inc.
<br />P.O. Box 9384 Fresno
<br />CIA 93782
<br />ON 208 276-1881
<br />Fox(209)
<br />Lie, 1432613 A 8 C61 HAZ
<br />ORA NN
<br />Bryce Riischhaupt
<br />CHECK@D
<br />DATE
<br />Manual #132160 03-15.94
<br />SCALE
<br />None
<br />JOS NO.
<br />SHEET
<br />Secondary
<br />Piping
<br />F-9
<br />
|