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• • Introduction.................................................................2 PART ONE: PRIMARY PRODUCTS PIPING -RED THREAD 11A PIPE AND FITTINGS SECTION 1 - Storage and Handling ............................4 1.1.1 Packaging, Ordering, and PART TWO: SECONDARY CONTAINMENT PIPING -RED THREAD 11A PIPE AND RED THREAD 11A SECONDARY CON- TAINMENT FITTINGS SECTION 1 - Secondary Containment Piping System Components..................................................21 2.1.1 Secondary Containment Pipe ............................21 2.1.2 Secondary Containment Fittings .......................21 2.1.3 Adhesive for Secondary Containment Piping .... 21 SECTION 2 - System Preparation..............................22 2.2.1 Piping Layout.....................................................22 2.2.2 Pipe Preparation and Tool Set-up and Use ......... 22 2.2.3 Pipe Assembly.....................................................23 2.2.4 Fitting Assembly.................................................24 RED THREAD IIA Pipe dr Fittings TABLE OF CONTENTS SECTION 3 - Containment Crossover Detail ............ 24 Shipping Information (Table 1.1.1) .....................4 1.1.2 Packaging..............................................................4 1.1.3 Storing..................................................................4 2.4.2 Termination at the Dispenser ............................25 1.1.4 Transporting.........................................................4 1.1.5 Loading and Unloading.......................................4 Size Reductions..........................................................26 SECTION 2 - Layout and Preparation .........................5 1.2.1 Inspection.............................................................5 ....8 1.2.2 Installation Crew Size and Organization .............5 SECTION 3 - Tool and Equipment List.......................5 1.3.1 Recommended Equipment for Cool Weather SECTION 8 - Testing Recommendations for Pipe Assembly.......................................................5 1.3.2 Recommended Equipment for Installing SECTION 9 - Repairs..................................................30 2"-4" Pipe..............................................................6 SECTION 4 -joining Methods....................................6 1.4.1 General Concepts.................................................6 29.3 Repairing Extensive Pipe Damage ......................31 1.4.2 Bell and Spigot Joining Method ...........................7 SECTION 5 - Cutting and Tapering ............................7 1.5.1 Cutting..................................................................7 1.5.2 Tapering................................................................8 SECTION 6 - Installation.............................................8 1.6.1 Piping Layout.......................................................8 1.6.2 Trenching and Backfilling....................................8 1.6.3 Adhesive Bonding................................................9 1.6,4 Joint Assembly....................................................11 1.6.5 Adhesive Cure Time...........................................13 1.6,6 Connecting to Other Systems ............................16 1.6.7 Flexible Hose Connections.................................16 1.6.8 Inspecting for Potential Causes of Joint Failure....................................................17 SECTION 7 - Testing Recommendations ..................17 1.7.1 Safety Precautions..............................................17 1.7.2 Test Procedures...................................................18 1.7.3 Air Test Procedures. and Safety Precaution. ........ 18 SECTION 8 - Repair Procedures................................19 1.8.1 Repairing Weather Damage................................19 1.8.2 Pipe Patching......................................................19 1.8.3 Repairing Extensive Damage..............................20 1.8.4 Leaking Joints.....................................................21 PART TWO: SECONDARY CONTAINMENT PIPING -RED THREAD 11A PIPE AND RED THREAD 11A SECONDARY CON- TAINMENT FITTINGS SECTION 1 - Secondary Containment Piping System Components..................................................21 2.1.1 Secondary Containment Pipe ............................21 2.1.2 Secondary Containment Fittings .......................21 2.1.3 Adhesive for Secondary Containment Piping .... 21 SECTION 2 - System Preparation..............................22 2.2.1 Piping Layout.....................................................22 2.2.2 Pipe Preparation and Tool Set-up and Use ......... 22 2.2.3 Pipe Assembly.....................................................23 2.2.4 Fitting Assembly.................................................24 RED THREAD IIA Pipe dr Fittings TABLE OF CONTENTS SECTION 3 - Containment Crossover Detail ............ 24 2.3.1 Preparation.........................................................24 Table 1.2.1 SECTION 4 - Termination Connections ...................25 2.4.1 Termination at the Storage Tank .......................25 Installation..................................................5 2.4.2 Termination at the Dispenser ............................25 Table 1.3.1 2.4.3 Termination Fittings...........................................26 SECTION 5 - Secondary Containment System Electric Heating Collars...............................6 Size Reductions..........................................................26 SECTION 6 - Secondary Containment Saddles ........26 SECTION 7 - Adhesive Bonding and Curing ............ 27 2.7.1 Introduction.......................................................27 ....8 2.7.2 Cleaning the Bonding Surfaces ..........................27 2.7.3 Bonding..............................................................28 2.7.4 Assembling and Bolting.....................................28 2.7.5 Precautions.........................................................28 2.7.6 Adhesive Cure.....................................................28 SECTION 8 - Testing Recommendations for Electric Heating Collars .............................14 Secondary Containment Piping................................29 Table 1.8.1 SECTION 9 - Repairs..................................................30 2.9.1 Replacing Leaning Secondary Containment Joints............................................30 2.9.2 Repairing Minor Pipe Damage ...........................31 29.3 Repairing Extensive Pipe Damage ......................31 PART THREE: TELESCOPING PIPE SYSTEM SECTION 1 - RED THREAD IIA Secondary Containment Telescoping Pipe System ....................31 3.1.1 Telescoping System............................................31 3.1.2 Assembly.............................................................31 3.1.3 Description.........................................................31 3.1.4 Installation.........................................................31 LIST OF TABLES Table 1.1.1 Standard Packaging of Pipe .........................4 Table 1.2.1 Suggested Units of Labor for Installation..................................................5 Table 1.3.1 Wattage Requirements for Electric Heating Collars...............................6 Table 1.3.2 Extension Cord Length...............................6 Table 1.6.1 Recommended Minimum Burial Depths ....8 Table 1.6.2 Adhesive Kit Data......................................10 Table 1.6.3 Adhesive Cure Times When Using Electric Heating Collars .............................14 Table 1.8.1 Make-up Dimensions (Wet) ......................20 Table 2.2.1 Determining Length of Containment Pipe.....................................23 Table 2.3.1 Containment Crossover Information .......24 Table 2.3.2 Pipe Separation Distances ..........................24 Table 2.4.1 Termination Fitting Connections .............26 Table 2.7.1 Number of Containment Fitting Bonds per Adhesive Kit .............................28 Table 3.1.1 Sizing for Telescoping Pipe Systems .......... 32 Table 3.1.2 Determining Length of Containment Pipe.....................................32 3