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5AC:EVALUATION OF BEST AVAILABLE CONTROL TECHNOLOGY <br /> A review of NOx continuous emissions monitoring (CEM) data obtained from the EPA's <br /> Acid Rain program websitez indicates a mean NOx level for the unit of less than 1.0 ppm <br /> during the period from 2002 to 2007. After the first year of operation,Unit#5 at the REU <br /> power plant has experienced only a few hours of non-compliance per year (fewer than 0.1% <br /> of the annual operating hours exceed the NOx permit limit of 2.5 ppm). At the lower NOx <br /> limit of 2.0 ppm that will be required for the proposed LEC,the CEM data show that the <br /> number of non-compliant hours increases to approximately 0.2% of the annual operating <br /> hours. The experience at the City of Redding Plant indicates the ability of the EMx system to <br /> control NOx emissions to levels of 2.0 ppm and less. <br /> Based on this information, the following paragraphs evaluate the proposed AIP criteria as <br /> applied to the achievement of extremely low NOx levels (2.0 ppm) using EMx technology. <br /> • Commercial availability: While a proposal has not been sought,presumably <br /> EmeraChem Power would offer standard commercial guarantees for the proposed LEC. <br /> Consequently,this criterion is expected to be satisfied. <br /> • Reliability: As discussed above,based on a review of the CEM data for REU Unit#5 the <br /> EMx system complied with the 2.0 ppm NOx permit limit but with a few hours each <br /> year of excess emissions (approximately 3% of annual operating hours following the first <br /> year,and approximately 2% following the second year, dropping to approximately 0.1% <br /> after 4 years). This level of performance was also associated with some significant <br /> operating and reliability issues. According to a June 23,2005 letter from the Shasta <br /> County Air Quality Management District3,repairs to the EMx system began shortly <br /> after initial startup and have continued during several years of operation. Redesign of <br /> the EMx system was required due to a problem with the reformer reactor combustion <br /> production unit that led to sulfur poisoning of the catalyst. In addition,the EMx system <br /> catalyst washings had to occur at a frequency several times higher than anticipated <br /> during the first three years of operation,which has resulted in substantial downtime of <br /> the combustion turbine. Since the REU installation is the most representative of all of the <br /> EMx-equipped combustion turbine facilities for comparison to the proposed LEC,the <br /> problems encountered at REU bring into question the reliability of the EMx system for <br /> the proposed project. <br /> • Effectiveness: The EMx system at the REU power plant has recently been able to <br /> demonstrate compliance with a NOx level of 2.0 ppm. However,there are no EMx- <br /> equipped facilities of a size similar to that of the proposed LEC. Consequently, due to <br /> the lack of actual performance data,there is some question regarding the effectiveness of <br /> the EMx systems on large combustion turbine projects. <br /> • Conclusion: EMx systems are capable of achieving NOx levels of 2.0 ppm and less. <br /> However,the operating history at the Redding Power Plant does not support a <br /> conclusion that this technology is achieved in practice based on South Coast AQMD <br /> guidelines, due mainly to reliability issues. <br /> 2 Available at http://camddataandmaps.epa.gov/gdm/index.cfm?fuseaction=prepackaged.resuIts <br /> 3 Letter dated June 23, 2005, from Shasta County Air Quality Management District to the Redding Electric Utility <br /> regarding Unit 5 demonstration of compliance with its NOx permit limit. <br /> 5.1C 6 SAC/371322/082330016(LEC_5.1 C_APPENDIX.DOC) <br />