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CALIFORNIA REGIONAL WATER QUALITY CONTROL BOARD <br /> CENTRAL VALLEY REGION <br /> MONITORING AND REPORTING ORDER NO. R5-2014-0815 <br /> CALIFORNIA WATER CODE SECTION 13267 <br /> FOR <br /> NESTLE USA, INC. <br /> FORMER RIPON PROCESSING PLANT <br /> SAN JOAQUIN COUNTY <br /> This Order is issued to Nestle USA, Inc. (hereafter Discharger) pursuant to California <br /> Water Code section 13267, which authorizes the Executive Officer of the California <br /> Regional Water Quality Control Board, Central Valley Region (hereafter Central Valley <br /> Water Board) to issue a Monitoring and Reporting Order (Order). <br /> The Executive Officer finds: <br /> INTRODUCTION <br /> 1. Nestle USA, Inc. (Discharger) owned and operated a manufacturing plant (Site) in <br /> the City of Ripon, San Joaquin County, California. The Site was built in the 1930's <br /> and was initially used for the production and processing of dairy products. Between <br /> 1948 and 1986 the Discharger manufactured caffeinated and decaffeinated instant <br /> coffee. In 1986 the manufacture of instant decaffeinated coffee ceased. From 1986 <br /> to 1994 the Site was used as a packing plant for coffee products. The Site closed <br /> in 1994. <br /> 2. Between 1957 and 1970, the Discharger used trichloroethene (TCE) to extract <br /> caffeine during manufacture of decaffeinated coffee. In 1970 the Discharger <br /> discontinued the use of TCE. Between 1970 and 1986 the Discharger extracted <br /> caffeine with methylene chloride. <br /> 3. Between 1957 and 1970, the Discharger discharged untreated water to the City of <br /> Ripon industrial sewer that had been separated from TCE with a gravity separator. <br /> Coffee beans were placed in a rotating vessel and soaked in water to hydrate them. <br /> Next, the water was drained from the vessel, the vessel partially filled with TCE, and <br /> the vessel rotated for several hours to allow the TCE to extract caffeine from the <br /> beans. Then the TCE was drained to a solution tank and steam was piped into the <br /> vessel to remove residual TCE from the beans. The steam with TCE vapor was <br /> piped into a condenser and the resulting liquid drained to the solution tank that held <br /> the liquid TCE previously drained from the rotating vessel. Next, the liquid TCE and <br /> water held in the solution tank were piped to a gravity separator. The water was <br /> separated from the TCE product and discharged, untreated, to the industrial sewer <br /> lateral connected to the City of Ripon industrial sewer system, ultimately reaching <br /> the City Ponds adjacent to the north bank of the Stanislaus River. The Discharger <br /> discontinued untreated water discharge from the gravity separator when it converted <br /> to the methylene chloride decaffeination process in 1970. <br />