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<br /> ; UST System Project Documentation and Checklist �
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<br /> � ; W Product Pipe Testing CLIENT-
<br /> I = New Site Hanging Hardware Continuity Test Form
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<br /> � 1. All product piping shall be visually inspected and be in accordance to the schedule, specifications, and details of the Tank I...................................................................................................................................................................................
<br /> � 9 Checklist of I
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<br /> and Piping Scope of Work Drawing G.O.2, the applicable UST Installation drawings, the applicable UST Fitting drawings,
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<br /> I - and the applicable piping details. - ,1$
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<br /> r 1. Backfill quarry certificate and weight tickets z ....
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<br /> i 2.All product piping shall be visually inspected for a positive slope back to the USTs to each and in particular the furthest � z t
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<br /> 2. UST location approva"s with terminal operations
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<br /> � dispensers in accordance with the Tank and Piping Scope of Work Drawing G.O.2, the applicable UST Installation drawings,
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<br /> ). UST warranty documents � � `.,,........... �
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<br /> I the applicable UST Fitting drawings, and the applicable piping details. � H-Frame z H-Frame z �
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<br /> i: 4. UST Charts z 11 z z
<br /> � Style z 0 t
<br /> 3. All backfill material in the piping trenches shall be in accordance with the Tank and Piping Scope of Work Drawing G.O.2, � � Style t
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<br /> � 5. UST air test documents the applicable UST Installation drawings, the applicable UST Fitting drawings, and the applicable piping details. All Z Z
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<br /> � z z GLOBAL FUELS TECHNOLOGY
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<br /> 1 6. UST as built drawings temporary supports and blockage used during installation shall be removed prior to the completion on backfilling. z :
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<br /> � z z 150 WARRENVILLE ROAD
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<br /> i 4. All product line installations shall be tested in accordance with Federal, State or Local requirements and in accordance with 9' L � z z
<br /> 7. UST precision test � � z
<br /> � I � NAPERVILLE, ILLINOIS 60563-8473
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<br /> I the Tank and Piping Scope of Work Drawing G.O.2 as a minimum. z � �
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<br /> z NATIONAL SITE ADAPT CONSULTANT.
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<br /> I -id I ST warranty documents Dispenser #: Dispenser #: z
<br /> 1 8. Product line, fittings a,. �
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<br /> 5. All fiberglass lines shall be tested prior to backfilling. Pressurized primary piping shall be tested to 50 psi and held for 24 � Side A Test Date: z z
<br /> � 9. Product line air test documents � Side A Test Date:
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<br /> z z �
<br /> � Side 8 Test Date: z z
<br /> � firs. Secondary piping shall be tested to I 0 psi for I hr. All Primary and secondary joints shall be soap tested. Testing shall be � � Side 8 Test Date: - z
<br /> . � z z
<br /> i 10. Product line as built drawings -----,--,'I,-,,,-,'----I---------I----------,-------I-------------IIIIII-II-III,---11.....'I'll"------�...z___....____---------__........-....________......___...____....�..._____......_.-........................._-1111..-11.11.......- z
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<br /> 1� repeated after backfilling (less soap test on buried joints). � � z
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<br /> ? I 1. Product line precision test t � Z
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<br /> � 6. Product piping shall be tested according to the manufacturer's specifications. Z Z Z
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<br /> � 12. Vapor recovery CARB & A/R ratio test documents 7. The installation contractor shall provide the BP Project Manager all completed warranty validation testing documents of the z � z
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<br /> � 13. Product line as built drawings piping manufacturer along with applicable State or Local requirement documentation of installation testing results. Copies
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<br /> � 14. Product line precision test shall be placed in project files and to the owner's operational maintenance files. � � �
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<br /> I � H-Frame z ! H-Frame z
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<br /> 8. As built drawings for product piping locations will be documented (pictures preferred) and copies shall be placed in project � "Or- Style � :
<br /> � 1 15. ATG startup and warranty documents and console program tape � I i Style- z
<br /> � z I z Gettler - Ryon Inc.
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<br /> ; files and to the owner's operational maintenance files � :
<br /> � 16. Containment sump hydrostatic test documents � � z
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<br /> 6747 SIERRA CT. SUITE J
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<br /> � 9. Final inspection for the presence of water in the piping to the dispensers by opening the turbine discharge connection at � z :
<br /> � 17. Dispenser startup and warranty documents � � : DUBLIN, CA. 94568
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<br /> each turbine sump, and opening/removing the bleeder/test plug on impact valves of dispensers. - (925) 551-7555
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<br /> : 18. Dispenser weights and measure calibration documents
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<br /> � 10. A precision test according to Federal, State or Local requirements shall be performed prior to placing the product lines in �
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<br /> � 19. BP hanging hardware continuity test documents Dispenser #: z z
<br /> � � z Dispenser #: z
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<br /> � service by a third party firm certified and licensed for this testing in accordance with Federal, State and Local requirements z � z
<br /> ; � Side A Test Date: ; Side A Test Date: z
<br /> t � � MASTER DRAWING RELEASE HISTORY
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<br /> : 20. Product Quality Recommended Practices documents according to the Tank and Piping Scope of Work Drawing G.O.2. Copies shall be placed in project files and to the owner's � t
<br /> : � Side B Test Date: � Side B Test Date: z
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<br /> � operational maintenance files. � � .1-1111--.1, VERSION DATE
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<br /> � z z coxx V-0 MAY 2000
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<br /> 11. In California only an Enhanced Leak Detection test (ELD) shall be performed prior to placing the UST sysyem in service
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<br /> FEB 2001
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<br /> j by a third party firm certified and licensed for this testing in accordance with State and Local requirements according to the
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<br /> ! Excavation and Backfill Tank and Piping Scope of Work Drawing G.O.2 as a minimum. Copies shall be placed in project files and to the owner's t � : COXX V-2 JUNE 2001
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<br /> operational maintenance files. z � z COXX V-3
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<br /> Style COXX V-4 JUNE 2002
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<br /> 1. Visually inspect backfill material for suitability to UST manufacturer specifications and the BP requirements. Refer to Tank � I
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<br /> COXX V-5 FEB 2003
<br /> . and Piping Scope of Work Drawing G.O.2.. Excavation and Backfill Section, Backfill Specifications for more detail. Iq � z z
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<br /> . Stage 11 Pipe Testing � �
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<br /> 1 2. Insure the backfill is clean, free flowing, not frozen, and not intermixed with unsuitable materials. Refer to Tank and Piping Z 9 � z z
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<br /> ! Scope of Work Drawing G.0.2, Excavation and Backfill Section, Backfill Specifications for more detail. 1. All vapor recovery piping shall be visually inspected and be in accordance to the schedule, specifications, and details of the Z � Z
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<br /> 1 3. Insure backfill material provides proper depth, lateral spacing and support for all piping. Refer to Tank and Piping Scope of Tank and Piping Scope of Work Drawing G.O.2, the applicable UST Installation drawings, the applicable UST Fitting � Z FE
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<br /> ; drawings, and the applicable piping details. � Z Z I
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<br /> Work Drawing G.O.2, Excavation and Backfill Section, Backfill Specifications for more detail, along with applicable piping Z Z Z
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<br /> � 2. All vapor recovery piping shall be visually inspected for a positive slope back to the USTs to each and in particular the :
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<br /> F furthest dispensers in accordance with the Tank and Piping Scope of Work Drawing G.O.2, the applicable UST Installation
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<br /> I 1 4. Insure backfill material provides proper depth, lateral spacing and support for all piping. Refer to Tank and Piping Scope of drawings, the applicable UST Fitting drawings, and the applicable piping details. Z [ - All � M -.111 Z NO. DATE I REVISION DESCRIPTION '-0
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<br /> ; Work Drawing G.0.2, Excavation and Backfill Section, Backfill Specifications for more detail, along with applicable UST 3. All backfill material in the piping trenches shall be in accordance with the Tank and Piping Scope of Work Drawing G.O.2, � Z Z
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<br /> ; installation details from project drawings. the applicable UST Installation drawings, the applicable UST Fitting drawings, and the applicable piping details. All H-Frame Z
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<br /> � 5. Obtain copies of backfill quarry certificates and weight tickets (ASTM C-33) for project file. temporary supports and blockage used during installation shall be removed prior to the completion on backfilling. � � 0 Z CD
<br /> � � Oi I � Style- Z Style � - - -
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<br /> 4. All vapor recovery line installations shall be tested in accordance with Federal, State or Local requirements and in Z Z Z 'I
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<br /> � accordance with the Tank and Piping Scope of Work Drawing G.O.2 as a minimum.
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<br /> I Ballast 5. All vapor recovery lines shall be tested and pass all CARB testing relative to tightness, pressure decay, and blockage rates. Z Z Z a-
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<br /> ______-____1 Air to liquid ratio testing shall be performed. � -
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<br /> , E 6. The installation contractor shall provide the BP Project Manager all completed warranty validation testing documents of the Z Z Z
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<br /> "Io 1. Document the type of ballast utilized 'Water, Fuel, or none) � Side A Test Date: Z Z
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<br /> I piping manufacturer along with applicable State or Local requirement documentation of installation testing results. Copies � Side B Test Date: Z Side B Test Date: Z I& 0
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<br /> 1� 2. Insure if ballast is used, the type is in compliance with Federal, State and Local requirement. Fuel is prohibited as ballast in shall be placed in project files and to the owner's operational maintenance files. I....�-----------------------------------------------------------------�......................�---------...............�....--------------11--t 0
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<br /> i 7. As built drawings for vapor recovery line locations will be documented (pictures preferred) and copies shall be placed in
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<br /> ; . 3. Insure the installation contractor places proper 121 ft high vent piping if fuel is used as ballast. project files and to the owner's operational maintenance files. Testing Conducted By: I-,
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<br /> 4. Water used as ballast shall be removed as fully as possible and any remaining amounts (1/4 of inch as example) documented Name: �?
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<br /> ' Contractor: - 11 I a;
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<br /> � before fuel is added to the UST. I I
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<br /> � ATG Inspection & Startup I-
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<br /> ,. UST Anchoring 1. All sump sensors, PLLD units, and console units shall be visually inspected and be accordance to the schedule, ,00" 0
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<br /> � specifications, and details of the Tank and Piping Scope of Work Drawing G.0.2, the applicable UST Installation drawings, 10 M
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<br /> 1, �-_ �� . the applicable UST Fitting drawing, and the applicable Veeder Root details. � I I
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<br /> o Z A 1. UST anchors shall be installed if required by Federal, State or Local requirements, or as specified by the site engineer', designer ,pw %* Z_
<br /> � 2. All sump sensors and PLLD wiring shall be in accordance to NEC requirements for class I Division I locations. I � - ,'_ fn
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<br /> and/or owners representative. .\ ..
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<br /> . 3. The ATG system shall be inspected and started up by an authorized service representative including programming and � 1 U
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<br /> I system performance checks. IN E.m.�.rr,en cy_�t 0 P:(E.-Stn p ' &clhe*.45t . -
<br /> 1 2. UST anchors shall be installed in high water tables at the direction of the BP Project manager. % '10 , . 3/31/11 *
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<br /> 1 3. Document the type of anchoring installed. Always use the UST manufacturer instructions for installation of the anchors and 4. A tape copy of the console program shall be left mounted inside the console along with the copies placed in project files and ,: :,:].]x�il�� F - -F7 �j�:�- :-i�:j� V::� :��!:_ 35Uz. , , , . I - :�� I - , E
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<br /> to the owner's operational maintenance files. I - , 0 1, . 06ON066i"i" � I 11 ,��:�: 0 ........... 1. P 41
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<br /> I supply of the UST straps. Copies shall be placed in project files and to the owner's operational maintenance files. Photographs are :51te# � � CG, N,arrie., I I
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<br /> i preferred. 5. The installation contractor shall provide the BP Project Manager all completed warranty startup documents of the ATG Address: I ' ll 'Phone: I .. . 111. � , I M
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<br /> 4. Reference specific details for spacing and components specifications on the applicable UST Installation drawings. system with the copies placed in project files and to the owner's operational maintenance files. r�ltypst- Eig�,aj-rikimid-;Iri.-
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<br /> S. When working below grade, reference the safety requirements noted in the applicable UST Installation drawings along with 11 . 1 11 - . . ","". I _:, - � � - I I , _ '� � I �I I THE RECIPIENT OF THESE MATERIALS UNDERSTANDS THAT
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<br /> � � I . - - � LAL(NP%:Day_e0a�(He4uiredj, � =1 COPYRIGHT IN THE MATERIALS IS OWNED BY BP, AND ALSO. I
<br /> I, THAT THE MATERIALS CONTAIN PRIVILEGED AND CONFIDENTIAL
<br /> . applicable site safety contractual documents.
<br /> � I� � BUSINESS INFORMATION OF BP. ACCORDINGLY, THE
<br /> .. I I THESE MATERIALS IN STRICT 7
<br /> . I I RECIPIENT AGREES TO RETAIN
<br /> � Th,-- - I I 11 1 . CONFIDENCE AND AGREES NOT
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<br /> I I Conta nment Sump Testing "Mil.,I�,�-,�,L.�i�-:I"I"".,�il�,.,�TI)�.i"t*,c, jt,u,_-'o;* � � , . , .1 I � 1.�'. I I 1. I ., I 1 I MATERIALS TO ANY OTHER PARTY AND FURTHER AGREES
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<br /> � R - . .1 I I .1 �. � , � I I,� " ., NOT TO MAKE COPIES OF THE MATERIALS. THE RECIPIENT
<br /> ' ' . . . . � I AGREES TO USE THE MATERIALS ONLY FOR THE LIMITED
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<br /> 1. .1 11 -7roEt- PURPOSE FOR WHICH BP HAS MADE THE MATERIALS
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<br /> ,I UST Testing 1. All containment sumps shall be visually inspected and be in accordance to the schedule, specifications, and details of the " t, - ., .11:A . .. . ............ .:....: .�. I I '-, � ::��.::�'].���x]]:_]���
<br /> t. 11 I . INTENDED PURPOSE OR UPON THE REQUEST OF BP,
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<br /> � Tank and Piping Scope of Work Drawing G.O.2, the applicable UST Installation drawing, the applicable UST Fitting drawing, I Wnb&:�3f E-Story switchg_�� I � 1. -...
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<br /> I- - I PIPE AND TANK 12ESIGH DISUBMER* :3
<br /> 9 and the applicable piping details. I Ty p,1.b f,,�Z 1:h-, 1,Ru�h P101 I . MomQrltaq� --ii IT I i, d o ot ll 9 r!, � 'I'll, - 'I'll�.�'. 0
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<br /> ' �i 1. All UST installations shall be tested in accordance with Federal, State or Local requirements and in accordance with the Tank I . . 111.1.11, I 0� I __1
<br /> i a � BP DOES NOT AND CANNOT WARRANT THAT THE PLANS FOR
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<br /> � 0f lylonleflt�,Iy � I I,G�iA e:a fl d 0J.'e 15et buttorl L 11 I I I I I � . I I I I 1." PETROLEUM STORAGE AND DISPENSING ARE COMPLIANT NTH U)
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<br /> . - - = !!i� - � .1 � ALL LEGAL REQUIREMENTS THAT EAST OR AS THEY MAY BE 0)
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<br /> � 2. All containment sumps shall be tested in accordance with.Federal, State or Local requirements and in accordance with the I �� I!*_ of 1 urine Lantrol Relay 5�,5.1,e,M I�Elcrt I , , APPLIED IN THE FUTURE. NOR DOES BP WARRANT THAT A C:
<br /> and Piping Scope of Work Drawing G.O.2 as a minimum. I ,ri Cal L'#,st ib I .: I . 1-1- ...
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<br /> . FUELING STORAGE AND DELIVERY SYSTEM CONSTRUCTED IN .�
<br /> I Tank and Piping Scope of Work Drawing G.O.2 as a minimum. I I � % . - - � CONFORMITY NTH THESE PLANS WILL HE FREE OF ALL
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<br /> 1 2. The installation contractor shall provide the BP Project Manager all completed warranty validation testing documents of the I � � ....... , X�.. ���. , I LEAKS, YOU ARE ACCORDINGLY STRONGLY ENCOURAGED TO 0
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<br /> 3. All containment sumps shall be hydrostatically tested with water for 24 hrs to insure tightness of all penetrations and boot I I 4 �ip6.,-�fT4rb1hQ:CQJ1trQl RP_JayV�, I)Aake, "I'll'...�. .�. NP.10 d C!, .� �':.....:� _0
<br /> I I -...� . I CHOOSING TO INDEPENDENTLY EVALUATE WHETHER THESE
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<br /> S Detff-tiom, � - medi-anital n . �,� I I I I I -. ._11......� . PLANS ARE TRULY StNTICIENT FOR CONSTRUCTING THE I'll
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<br /> UST manufacturer, UST charts, along with applicable State or Local requirement documentation of installation testing results. fittings. All water will be removed after the testing and disposed of according to Federal, State or Local requirements. �. . , - ,. , I I , I'll,I..�, STORAGE AND DELIVERY SYSTEM AT YOUR STATION.
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<br /> Copies shall be placed i.-I project files and.to the owner's operational maintenance files. 111 1 WRI 2��T= - �. I ': ',.v,:"_'.�� .
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<br /> I 6 Do�tthe t-qtuh.q4utdowri, ri.QW8_f:td,th P DI 5PENSERS,
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<br /> 1 3. The UST shall be visually inspected above grade prior to installation for defects, out of roundness, or damage from �
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<br /> transportation. All concerns shall be documented and the UST manufacturer notified for inspection, repair, and re-certification Dispensers - `prat , (I_),UJ[1: r It .,11, I ., -I 1. I I I � � r r r rr r,. 0 . 7 *i�� ' 0
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<br /> prior to installation. Copies shall be placed in project files and to the owner's operational maintenance files. _Ara the I UN,13111141: bK�AKEf.t5 0.�-41yi,dent.irip-d 1 WbpIcnk� TANK STANDARDS Q)
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<br /> _.L0 Arr_,the.VST.P'R0C.E.SSOR RREAkc-�R�Sde� d entif i e ii/Jibe I od r(C �I I . .1 I I I ,r . ELEMENT TPO1 �__
<br /> 4. The interstitial space shall be visually irlspected for proper fluid levels, color, and for any exterior or interior leaks. 1. Dispenser containment sumps will be tested according to requirements of containments sump testing above. - -- 1. --- r - _1 : r r r . � �
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<br /> 2. Island and concrete slope details shall be visually inspected and be in accordance to the schedule, specifications, details of I, I .. . � - .. � � . . II I I
<br /> 5. The UST compartment shall be air tested pressurizing to 5 PSI above grade prior to installation and all joints soap tested. The .11A if,#,1:is'4�0_brjefty de_5,rcd:� -Ml k WM wro IA..&(CA Lf 11 Ily � 1111I.-I.,''. I V-9.0 201 0 SERIES
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<br /> ids levels checked during this test. The testing shall always be manned and a ,, I 1: .. I� I r r. � � I 111.1� I I'll, I I I I' ll r I � GENERAL SHEETS DESIGN INTENT C�
<br /> interstitial space shall not be pressurized, but the fluids I the Tank and Piping Scope of Work Drawing G.O.2, and the applicable dispenser drawings. -_-___i -
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<br /> 3. Dispenser mounting, impact valve mounting, and sump fittings shall be visually inspected and be in accordance to the I I—— r r � I r--- r,r I ::. 0
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<br /> series of double gauges and regulators used to insure no over pressurization. __ __ I . � I : 1:1.
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<br /> schedule, specifications, details of the Tank and Piping Scope of Work Drawing G.0.2, and the applicable dispenser drawings , I 11 I I . I ��� I- r._,�� SITE ADDRESS: If)
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<br /> . 6. The UST compartment air tested shall be repeated after the UST has been installed and backfilled unless ballast is required to 4. Confirmation that new dispensers are installed with a minimum 10 micron filter conforming to BP recommendations per I r I - . I
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<br /> install the UST in high water tables. The interior of the US' shall be visually inspected for any interstitial fluid leaks post this air I fntial Site Commissioning Recommended Practices document. - . r � r. r r - _. , ., I I.. ' ' I _J__ 0
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<br /> 1 _Ui 1�0 t.h e E-_Stop(0 f WX(�!�-energjzed f rorn both side of th e,r0av) , r - � r rr . . �'.1 i ... : �t
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<br /> i test along with the reservoir level. 5. The dispensers shall be inspected and started up by an authorized service representative including programming and system S I I .�r t W85 Wr0rW , ;I r r r �
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<br /> 7. The UST burial depth (elevation of top and bottom of UST) shall be verified and documented at both ends of the UST. performance checks. �r : r,rr: r I � :.r .
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<br /> I Deflections of the UST as measured by the recommendations of the manufacturer(typically inside diameter from bottom to 6. The installation contractor shall provide the BP Project Manager all completed warranty startup documents of the dispensers �b ,,.,,,,,�I�tr I 7 . 11- � I'll
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<br /> underside of bungs) shall measured, compared to manufacturers specifications, and documented for project files and to the owner's with the copies placed in project files and to the owner's operational maintenance files. � I 1.11-1 . 1". .., I I I I' ll, I 11, .11, r .r. � �-�: LU
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<br /> � 7. Dispenser shall be tested and sealed for weights and measure requirements according to State or Local requirements. 1. I
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<br /> � 8. The BP Hanging Hardware Continuity Test (attached form) will be completed prior to the units being placed in service. i2c If rEpair or,E,�S&Ofivji�domwty L;5ri hut be�or rimtvd,n I14,j(Prin 1 11 . IT ,___�tb 1 SHK/OV AWANCE Z&M. DB
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<br /> � . I 8. All exposed metal pipe and fittings shall be visually inspected and be in accordance to the schedule, specifications, and ,thr,prnblv�m,0&,i?ah"Q I�t*�I P �0'�tlor rkp,rjrI thE E-_�tvpf,d�,a.�&Iid tifyanaltf aietroap.,_ZU!r.,�_ � I -
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<br /> ! Copies of the test shall be placed in project liles and to the owner's operational maintenance files. Testing shall be per PEI/RP !, I I 11 11 I r r rr,r r r. � r I . cKOD By' SHK/OV BP REPM: D8 o
<br /> I protection (coatings & tape wraps) of the Tank & Piping Scope of Work of Drawing G.O.2, the applicable UST Installation I 1 400-2. WFITEPRIN, I I � � � � � I . _J
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<br /> drawings and the applicable UST Fitting drawings. 1.20, T I i f-- ei ell 11, ar ed f ot.i h L - �� I
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<br /> : 9. As built drawings for UST locations will be documented (pictures preferred) and copies shall be placed in project files and to the -9. Do
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<br /> owner's operational maintenance files. First Drop Product Testing . ... � " .1 11 rrr: .r .. r r rr rr r r � 01/0-4/201 0
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<br /> 10. Final inspection for the presence of water within the underground storage tanks usings Sargel's water finding paste at botth - . SII [qjJjLrretJrtr3,_f,Q , I r.,,,.,. r DRAVANG TITLE: -1
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<br /> ends of the tanks. For levels greater that 1/4-inch detected, water elimination procedures performed. 1. Atter first load of products, each product tested and results forwarded to BP Area Maintenance Manager, BP Project .0.:MY I I I � I :::: . 1-11
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<br /> � I I I Manager prior to any sale per Initial Site Commisioning Recommended Practices document. 71?1?� ! _ Irrr.11111.1111.1.....%, .. .rr I I rrrr r rr r,,,.,�� rrr rrr r rrr r... r r .. .1, LIST SYSTEM
<br /> � I I 1. A precision test according to Federal, State or Local requirements shall be performed prior to placing the UST in service I' ll I I . I 11 I � :::"�, : _ � r r r r r�r� I� r 5 r rr r r r r : � :,r �%]� �i�j�j�j�� ,'.'.'.'.'.'. ' rr � 0
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<br /> by a third party firm certified and licensed for this testing in accordance with Federal, State and Local requirements f� Oro.:�;. 4� �� R ..Oj�
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<br /> according to the Tank and Piping Scope of Work Drawing G.O.2 as a minimum. Copies shall be placed in project files and I � � � I
<br /> I Miscellaneous I I . .1 .
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<br /> to the owner's operational ii,iamtenance files. R SHEET NO: _+1
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<br /> � 12. In California only an Enhanced Leak Detection test (ELD) shall be performed prior to placing the UST sysyern in 1. Confirm that appropriate product tags have been installed at the fill risers .1 ------ .L L .. 5
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<br /> 2. Confirm that proper decals, tax numbers, and other signage required per plans, regulatory requirements, and contractual
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<br /> I service by a third party firm certified and licensed for this testing in accordance with State and Local requirements
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<br /> iinimum. Copies shall be placed in project files and
<br /> I according to the Tank and Piping Scope of Work Drawing G.O.,22 as a in I agreements are installed. I 11 I. . L ,
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<br /> 3. Confirm that Emergency Stop (E-Stop) Testing Resilts and Checklist has been completed. See attched form L � I I .". .. L r ..rr 2 L2
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<br /> I to the owner's operational nnaintenance files. r I 1 L G ,0,3, 1 0-1
<br /> 4. Confirm that the BP representative (Regional Account Executive or Franchise Consultant) has been informed of all major I ________J milestones leading up to site start-up. 74
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