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INFORMATION SHEET 2 <br /> WASTE DISCHARGE REQUIREMENTS ORDER R5-2012-0105 <br /> DIAMOND PET FOOD PROCESSORS OF RIPON, LLC AND <br /> RIPON COGENERATION, LLC <br /> DIAMOND PET FOOD RIPON FACILITY <br /> SAN JOAQUIN COUNTY <br /> brine has been diluted with low TDS groundwater before being discharged to the LAAs; the <br /> effluent had an average TDS concentration of 526 mg/L from May 2010 through June 2011. <br /> The wastewater treatment facility consists of a solids separation system, a clarifier, two <br /> aeration stabilization basins (ASB-1 and ASB-2) operated in series, and 86 acres of <br /> percolation fields and orchards (Land Application Areas, "LAAs"). ASB-1 and ASB-2 are <br /> equipped with mechanical aerators. In addition, Ponds 1 through 4 are used only to contain <br /> excess wastewater in case of treatment system upset or to store storm water runoff during the <br /> wet seasons. Storm water collected in the ponds is applied to the LAAs and no storm water <br /> runoff is discharged to surface waters. There are two closed paper mill sludge disposal units <br /> onsite, which have inert paper sludge and are covered with a minimum of one foot thick <br /> vegetative soil graded for draining purposes. A site map is shown on Attachment B. <br /> The LAAs consist of the east, and upper west and west percolation fields (43 acres), and east, <br /> west and north orchards (43 acres). There are no crops on the three percolation fields, but <br /> there are eucalyptus and redwood trees on the orchards. The wastewater in ASB-2 is applied <br /> to the LAAs via flood irrigation for disposal by percolation. <br /> Changes in the Discharge <br /> Diamond uses dry ingredients, oils, fats and fresh meat to manufacture 250,000 tons of pet <br /> food each year. Diamond proposed to start manufacture in April 2012 and to discharge <br /> wastewater into the onsite wastewater treatment system, and is currently operating at <br /> approximately 60 percent of production capacity. With the exception of the wastewater <br /> facilities, the paper mill manufacturing facilities have been removed and restructured for pet <br /> food manufacture. Diamond does not propose to improve the existing wastewater treatment <br /> facility. However, the projected wastewater flow rates and quality are different from the <br /> previous paper mill's discharge. <br /> Diamond uses RO systems to improve the quality of the groundwater supply that is used for its <br /> processes. Diamond's wastewater consists of the RO reject brine, and process and sanitation <br /> wastewater. In addition, Diamond will continue to accept Ripon Cogeneration, LLC's cooling <br /> tower blowdown and RO reject brine. Diamond's process and sanitation wastewater is <br /> collected into a solids separation collection system and then the supernatant is pumped into a <br /> clarifier. The solids are hauled offsite to a permitted landfill. <br /> The wastewater from both Ripon Cogeneration, LLC and Diamond is mixed in the circular <br /> clarifier, where wastewater is diluted with low TDS groundwater from the onsite production <br /> wells and distilled water purchased from Ripon Cogeneration, LLC. The wastewater flows into <br /> two ASBs in series from the clarifier and then is applied to the LAAs via flood irrigation. <br /> The wastewater treatment process schematic is shown on Attachment C. <br />