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4 <br /> READ THIS FIRST <br /> Before beginning the actual assembly procedures,read and <br /> make sure you and all individuals involved in the installation <br /> thoroughly understand the following suggestions and precau- <br /> tions: <br /> Matching taper angles for the spigot and the bell make it pos- Matching taper angles allow the joint to mechanically lock up, <br /> sible to mechanically"lock up"a joint by wedging the spigot producing a thin line of adhesive called a glue line. <br /> into the bell. This produces a very thin line of adhesive called <br /> the bond line,or glue line,which is only a few thousandths of <br /> an inch thick. <br /> In all cases,the bonding surfaces must be clean before ap- Bonding surfaces must be clean. <br /> plying adhesive. <br /> Joint strength of the bell and spigot joint is essentially con- Joint strength is controlled by the adhesive thickness-thick is <br /> trolled by the adhesive thickness between the two matching bad,thin is better. <br /> tapered surfaces. The adhesive is relatively brittle in thick <br /> sections and fails easily if the bond line is too thick. The me- <br /> chanical lock determines adhesive thickness. <br /> Joints that are not"locked up"during installation may pass an <br /> initial steady pressure test,but can fail prematurely at a later Mechanical locking of the joint is absolutely essential to <br /> date due to reduced bond strength caused by the thick adhe- develop full strength of the joint. <br /> sive. Therefore,it is essential that the installation crew be fa- <br /> miliar with the joint concept and understand the importance of <br /> completely inserting and locking the spigot into the bell. The <br /> mechanical locking of the joint is absolutely essential to de- <br /> velop the full strength of the joint. <br /> Using mechanical force(such as hammering against a wood- <br /> en block placed against a fitting or bell end of pipe)helps <br /> achieve"lock up." NOTE: This is the same mechanical lock Using mechanical force helps achieve joint lock up. <br /> of matching tapers that is commonly used on machine tools. <br /> For T.A.B.TM (threaded and bonded)joints,special T.A.B. <br /> wrenches or Ridgid strap wrenches are recommended to <br /> achieve the mechanical lock-up in the joint. <br /> Cool weather conditions require special precautions when <br /> bonding pipe and fittings. The adhesive is very viscous <br /> (thick)when it is cool or when it is applied to cool pipe. This Follow the appropriate installation procedures for warm or <br /> thick adhesive can actually be stiff enough to prevent com- cool weather. <br /> plete joint"lock up." There are different installation proce- <br /> dures for both warm and cool weather installations. This con- <br /> cept is often overlooked when a crew installs piping when <br /> there are significant temperature variations throughout the <br /> day or week. <br /> All bonding surfaces must be factory fresh in appearance. <br /> When end caps have been lost,surfaces will weather and re- <br /> sult in loss of bond strength. When surfaces are weathered, All bonding surfaces must be factory fresh in appearance. <br /> retaper spigots and sand bells to achieve a factory fresh ap- <br /> pearance. NOTE: T.A.B.COUPLINGS THAT HAVE BEEN <br /> WEATHERED MUST BE REPLACED. <br /> RED THREAD IIA Pipe & Fittings — i <br />