COMPLIANCE INFO_1997-2007 - Laserfiche WebLink

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tank will be fully protected from corrosii�Che kit includes materials for covering and protecting the unused tank connections, tank handling hooks, and each of the pipe connections on top of the tank. The PLASTEEL" kit contains hazardous materials. Read the enclosed material safety data sheets before proceeding to work with PLASTEEL" kit materials. The standard kit includes the following materials and tools: BOY A 4 each I Qt. bottles PLASTEEL' resin Additional material is supplied when tank configured with containment collars, special fittings, manholes or extension spools. b. Preparation Do not mix the catalyst with the resin until all the pieces you wish to impregnate have been fitted in place and the I" strips of matting are laid out next to their corresponding pipe connections. Once the resin and catalyst are mixed, a chemical reaction begins that cannot be reversed. Working time for a mixed batch is about 30 minutes at 7W F. Higher temperatures make it set up more quickly, shortening working time. For example, at 100° F. you will have approximately 15 minutes of working time. The key things to remember are: (1) Be prepared and have all parts prefitted and in place before mixing the resin. (2) Mix only as much resin as you can use in 30 minutes and mix it thoroughly—stir for at least I minute. (3) Work quickly and efficiently. Lower temperatures increase resin set-up time and require additional catalyst. c. Mixing the catalyst Resin and catalyst must be mixed in the proper proportions so that the resin will harden properly. Below is a list of some various size batches you could mix. If you're not show fast it will set up, it is better to mix several small batches rather than one big one. d. Application Using the paint brush provided, DAB the resin mixture into the cloth rather than painting it on. You are trying to completely soak they matting with resin, not just cover it. i T1,4 oil 1 Y.. e. Pipe and Risers For standard threaded fittings: Apply resin to the base of the pipe and top of tank and push down the matting circle as shown. Impregnate with resin. Impregnate the strips of matting and wrap like tape around the joint at the base and working upward. Apply any leftover resin to the outside of the joints when done wrapping. For special bolt -up flanges: Apply generous coating of resin to exposed metal edges of flange and wrap with resin impregnated matting strips. Apply leftover resin to nuts and bolts. f. Steel Plugs After fitting fiberglass matting, lift it up and apply mixed resin to the top of the tank surface where the matting will contact. Stick matting over plug into wet resin and totally impregnate matting with resin, dabbing in with paint brush as described above. g. Manhole, Extension Spool and Handling Hooks Apply generous coating of resin impregnated matting strips to exposed metal edges and to handling hooks (matting precut). Apply leftover resin to nuts and bolts except on access cover. h. Cleanup Hands and tools may be cleaned with resin emulsifier before the resin has hardened. No solvent will work once the resin has hardened. BOX B I each I Qt. bottle Resin emulsifier or Acetone 4 each I Oz. bottles Catalyst 6 each Star Mats 10 each Mat strips 6 each Plug mats I - 3 each 4" Flat pipe plugs 2 each Paint stirring sticks 2 each 1-1/2" Paint brushes 3 each Mixing cups I each Sheet 60 grit sandpaper 4 each Hook Mats Additional material is supplied when tank configured with containment collars, special fittings, manholes or extension spools. b. Preparation Do not mix the catalyst with the resin until all the pieces you wish to impregnate have been fitted in place and the I" strips of matting are laid out next to their corresponding pipe connections. Once the resin and catalyst are mixed, a chemical reaction begins that cannot be reversed. Working time for a mixed batch is about 30 minutes at 7W F. Higher temperatures make it set up more quickly, shortening working time. For example, at 100° F. you will have approximately 15 minutes of working time. The key things to remember are: (1) Be prepared and have all parts prefitted and in place before mixing the resin. (2) Mix only as much resin as you can use in 30 minutes and mix it thoroughly—stir for at least I minute. (3) Work quickly and efficiently. Lower temperatures increase resin set-up time and require additional catalyst. c. Mixing the catalyst Resin and catalyst must be mixed in the proper proportions so that the resin will harden properly. Below is a list of some various size batches you could mix. If you're not show fast it will set up, it is better to mix several small batches rather than one big one. d. Application Using the paint brush provided, DAB the resin mixture into the cloth rather than painting it on. You are trying to completely soak they matting with resin, not just cover it. i T1,4 oil 1 Y.. e. Pipe and Risers For standard threaded fittings: Apply resin to the base of the pipe and top of tank and push down the matting circle as shown. Impregnate with resin. Impregnate the strips of matting and wrap like tape around the joint at the base and working upward. Apply any leftover resin to the outside of the joints when done wrapping. For special bolt -up flanges: Apply generous coating of resin to exposed metal edges of flange and wrap with resin impregnated matting strips. Apply leftover resin to nuts and bolts. f. Steel Plugs After fitting fiberglass matting, lift it up and apply mixed resin to the top of the tank surface where the matting will contact. Stick matting over plug into wet resin and totally impregnate matting with resin, dabbing in with paint brush as described above. g. Manhole, Extension Spool and Handling Hooks Apply generous coating of resin impregnated matting strips to exposed metal edges and to handling hooks (matting precut). Apply leftover resin to nuts and bolts except on access cover. h. Cleanup Hands and tools may be cleaned with resin emulsifier before the resin has hardened. No solvent will work once the resin has hardened. FORM INST-12-95J NOTE: RESIN CATALYST The ELUTRON" tank installation is not complete until all I qt...................1/2 oz. exposed steel surfaces on tank are sealed with the PLASTEEL' I pent ................1/4 oz. fiberglass resin. I cup .................1/8 oz. For additional assistance or information, call your PLASTEEV ELUTRON' tank factory below: Authorized PLASTEELO ELUTRON® tank manufacturers INDUSTRIA JAPAN JEEWON METAL TANQUES ZORN HERKULES TVG ACERO STEELWORKS INDUSTRIAL CO. LTO. JOOR MFG. K & T STEEL PRODUCTS GUMEX TANX INC. INDUSTRIES Tab, Hungary Quito, Ecuador Tokyo, Japan Seoul, Korea Escondido, CA Twin Falls, ID Suwanee, GA Torreon, Mexico Claremont. NH Elkhart. IN 36.84320411 593.2.503.600 81.42330.8007 82.2.585.0821 (619) 745.0971 (208) 7334554 (404) 945.8383 52.17.50.6110 (603)543.1272 (219)266.1433 Fax 36.84-320-624 Fax 5934.503.633 Fax 81423.30.8022 Fax 82.2.585.0820 Fax(619)746.9515 Fax (208) 733.7239 Fax (404) 932-5671 Fax 52.17-50.6130 Fax(603)543.1270 Fax(219)266-1012 FORM INST-12-95J