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m <br />1.7.1. Safety precautions <br />SMITH FIBERGLASS PRODUCTS <br />SHALL NOT BE LIABLE UNDERANY <br />WARRANTY, CONTRACT, OR IN <br />TORT, FOR ANY RESULTING IN- <br />)URYTO PERSONNEL OR DAMAGE <br />TO EQUIPMENT, PIPE, OR OTHER <br />PERSONAL PROPERTY FOR FAIL- <br />URE TO FOLLOW THE PROCE- <br />DURES AND COMPLY WITH THE <br />PRECAUTIONS SET FORTH. <br />As in any system where pre- <br />ssure is employed, adequate <br />safety precautions should be exer- <br />cised. EXERCISE DUE CARE IN IN- <br />STALLING AND TESTING THE PIP- <br />ING SYSTEM. <br />DON'T ASSUME THE RISK OF IN- <br />JURY OR PROPERTY DAMAGE. <br />In buried applications, it is suggested <br />that long pipe runs be partially back- <br />filled at various points to secure them <br />in place. All joints and connections <br />should be left exposed for inspection. <br />SMITH FIBERGLASS PROD- <br />UCTS RECOMMENDS THAT <br />ROD- <br />UCTSRECOMMENDSTHAT <br />YOU DO NOT TEST ANY INSTAL- <br />LATION WITH AIR OR GAS BE- <br />CAUSE OF THE SAFETY HAZARDS <br />CREATED. The lightweight, flexibil- <br />ity, and elasticity of fiberglass pipe <br />create different conditions than are <br />present with steel pipe. If a failure <br />should occur while testing fiberglass <br />pipe with air orgas, thesystem would <br />be subject to considerable whipping and <br />other shock -induced conditions due to <br />the sudden release of stored energy. The <br />violent release can cause severe per- <br />sonal injury or death to personnel in the <br />area and can also cause property dam- <br />age to the pipe or other property. <br />If a line is tested with air or gas, Smith <br />Fiberglass Products will not be respon- <br />sible for any resulting injury to personnel <br />or damage to property, including the <br />pipe. If there is no alternative to testing <br />with airorgas, Smith Fiberglass Products <br />will recommend test procedures and pre- <br />cautions to minimize possible hazards, <br />but will not bear responsibility for dam- <br />age or injury under any circumstances. <br />Such testing is done entirely at the risk of <br />those involved. <br />1.7.2 Test procedures <br />Installed Smith Fiberglass Products pipe <br />systems should be tested prior to use to <br />assure soundness of all joints and con- <br />nections. In testing, sudden pressure <br />surges or "water hammer" must be <br />avoided, as in some instances surge or <br />hammer can produce pressures of sev- <br />eral times the rating of the pipe and <br />fittings. Locate pressure gauge in close <br />proximity to the pressurizing equipment <br />- not directly on the piping system. Pres- <br />sure gauge with the test pressure at <br />midscale is recommended. <br />The normal recommended procedure <br />is to conduct a hydrostatic cyclic <br />pressure test. The piping system is <br />subjected to 10 pressurization cycles <br />at 1-1/2 times the anticipated or de- <br />sign operating pressure. Note: For <br />low pressure applications, it is best to <br />use the pressure rating of the pipe as <br />thedesign operating pressure, i.e. test <br />at 1-1/2 times the cyclic rating. The <br />test pressure should not exceed 1 1/2 <br />times the maximum rated operating <br />pressure for the lowest rated ele- <br />ment in the system. Pressure is then <br />kept on the system for 1-8 hours <br />while the line is inspected for leaks. <br />1.7.3 Air test procedures and safety <br />precautions. "" <br />TESTING WITH AIR OR GAS <br />• IS EXTREMELY DANGER- <br />OUS AND SHOULD NOT BE DONE. <br />CONSULT YOUR SMITH FIBER- <br />GLASS PRODUCTS REPRESENTA- <br />TIVE OR CALL SMITH FIBERGLASS <br />PRODUCTS AT (501)568-4010 IF <br />YOU CONTEMPLATE EXCEEDING <br />THE RECOMMENDED PRESSURES <br />FOR THE LOWEST RATED ELEMENT <br />OF THE SYSTEM OR IF YOU CON- <br />TEMPLATE USING AIR OR GAS IN <br />SPITE OF THIS WARNING. REVIEW <br />SAFETY PRECAUTIONS, PARA- <br />GRAPH 1.7.1, BEFORE STARTING <br />THE TEST. <br />If testing with air or gas is required or <br />requested to be performed, the fol- <br />lowing testing procedures and pre- <br />"' Do not use these testing procedures and safety precautions for Smith Fiberglass Products secondary containment piping system. <br />See Part Two, Section 8 of this manual for testing procedures for secondary containment piping systems. <br />21 <br />