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In-N-Out Burger NGF 255 Installation Manual <br />© 2011, IMI Cornelius Inc.- 13 -Publication Number: 621058476INS <br />Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage <br />system. <br />Water valve will not open <br />Check electrical connection to water valve. <br />Check resistance of coil (should be 9 ohms). <br />Check for voltage at coil when brand button is <br />depressed. <br />Unit will not dispense car- <br />bonated drinks. Spurts <br />CO2 and syrup only. <br />Carbonator tank is empty, because tank was <br />emptied while power was applied to unit. 5 min- <br />ute time-out of carbonator pump/motor occurred, <br />and carbonator pump is locked off. <br />Unplug the unit and reconnect the unit. Main <br />control board will reset, ice agitation will occur, <br />and carbonator tank will refill to normal level. <br />Note that this can occur while the water filter sys- <br />tem is serviced or water supply is shutoff. If <br />drinks are drawn from the dispenser while water <br />pressure is shutoff, the carbonator pump starts <br />and runs continuously, then shuts off on the 5 <br />minute timeout. <br />1) low water pressure switch deactivates carbon- <br />ator pump, 2) after 5 minutes reset and retry car- <br />bonator pump. If water supply is restored, the 5 <br />minute timeout will not occur. Repeat reset a sec- <br />ond time, but on a third time, then lockout carbon- <br />ator pump, which will generate a service call. <br />Carbonated drinks are <br />flat (low on carbonation)CO2 is out Replace CO2 <br />Carbonator tank is 100% filled because the city <br />water pressure exceeds the carbonator tank <br />CO2 pressure regulator setting. <br />CO2 setting for the carbonator tank is 75 psig, <br />max water pressure is 60 psig. If necessary, <br />install a water pressure regulating valve. <br />Low water pressure Could be caused by excessively long runs (over <br />40 ft.) of 3/8” water supply line.Increase line size to 1/2” <br />Low water pressure Add water pressure booster pump <br />Plugged water filter.Change water filter <br />Water booster bladder has burst Replace water booster tank/bladder <br />No Syrup or Watered <br />down drink dispensed Syrup supply is empty Replace BIB <br />BIB pump not working Replace BIB pump <br />No CO2 or compressed air supply to BIB pump, <br />or not enough pressure <br />Check CO2 pressure regulator setting. 65 psig <br />recommended. Replace CO2 tank or fix com- <br />pressor. <br />Carbonator Troubleshooting <br />Symptom Cause Remedy <br />Carbonator pump does <br />not start to fill tank <br />Power cord for the carbonator pump motor is not <br />connected. <br />Carbonator pump is powered off the main con- <br />trol board inside the electrical box of the unit. <br />Check that the umbilical cord is connected from <br />the unit to the pump motor terminal box. <br />Power cord is connected <br />but carbonator pump <br />does not run. <br />Carbonator pump motor is disabled. <br />Check the enable/disable switch on the carbon- <br />ator pump terminal box and enable it, if neces- <br />sary. <br />Probes were dry, unit was powered up, water <br />was not turned on, and carbonator did not fill. <br />This results in a 5 minute timeout. Unplugging <br />the unit and plugging it in will reset the unit and <br />start the carbonator pump. <br />Water service was interrupted for more than 5 <br />minutes. <br />Unplugging the unit and plugging it in will reset <br />the unit and start the carbonator pump. <br />Carbonator pump is shor t <br />cycling with every drink <br />drawn <br />Lower liquid level probe reads “dry” while upper <br />probe reads “wet” <br />Check color of leads going to probes. Black <br />should go to bottom probe and white to top <br />probe. Reverse if incorrect. <br />Carbonator tank overfills, <br />overflows through relief <br />valve, and pump shuts off <br />after 5 minutes. <br />A. Poor electrical connections between carbon- <br />ator tank and main control board <br />A. Check connections at carbonator tank and at <br />connector J4 on the main control board. <br />B. Broken wires between carbonator tank and <br />main control board B. Replace wire harness <br />C. Defective liquid level probes C. Replace both liquid level probes