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SANJ O A Q U I N Environmental Health Department <br /> COUNTY— <br /> (b)The stationary source and regulated substances handled: <br /> This facility utilizes anhydrous ammonia as a heat transfer fluid in the plant refrigeration system.The system is a <br /> single-stage, multi-suction,economized mechanical refrigeration system that utilizes recirculated liquid feed to <br /> evaporator coils. Cooling is required for the 10°F Shipping Dock and for the-20°F freezer.The system charge is <br /> approximately 13,500 lbs. One high-temperature screw compressor provides suction and compression for the high <br /> temperature cooling,while two low-temperature screw compressors serve the low-temperature cooling <br /> requirements.A swing screw compressor can back-up either the high-temperature or low-temperature requirements as <br /> needed. <br /> The heat of compression in the high-pressure compressor discharge is removed in the evaporative condenser.The <br /> condenser drains high-pressure liquid to the thermosyphon/high-pressure receiver for screw compressor cooling and <br /> Recirculator package liquid ammonia as required. Liquid from the high-temperature Recirculator(HTR)and the <br /> low-temperature Recirculator(LTR)is pumped to the evaporators as needed for cooling at the dock and in the freezer, <br /> respectively. <br /> (c)The general accidental release prevention program and chemical-specific prevention steps: <br /> The release prevention elements included in the CalARP Program Manual provide the <br /> critical elements for preventing accidental releases. Anhydrous ammonia is present in <br /> the refrigeration system above the threshold quantity of 10,000 lbs. and is, therefore, <br /> subject to the federal EPA RMP requirements and the OSHA PSM Standard. The <br /> CalARP Program 3 release prevention steps have been implemented to satisfy all <br /> federal and state requirements for the anhydrous ammonia refrigeration system. <br /> (d)The five-year accident history: <br /> There have been no accidental releases of ammonia at the Dreyer's Grand Ice Cream <br /> Manteca facility in the past five years that are subject to the CalARP or EPA Accidental <br /> Release Prevention Program reporting requirements. <br /> (e)The emergency response program: <br /> Dreyer's Grand Ice Cream maintains an Emergency Action Plan for responding to <br /> actual or potential ammonia releases. The emergency response measures primarily <br /> include the safe evacuation of all personnel and notification to outside emergency <br /> responders. Incidental releases that do not pose an imminent safety hazard may be <br /> abated by contractor employees who are trained to provide such a response, are <br /> wearing the appropriate personal protective equipment (PPE), and are authorized by <br /> Nestle DSD to perform such activities. <br /> 12 of 22 <br /> Doc ID:6a6ea4fac281501cd30efa4128b75fd8a1870d1a <br />