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STIP 3 ©CUT THE UPPER DROP TUSE <br />Carefully saw through the tube squarely, at the <br />mark made in Step 2. Use a hacksaw with 0A new <br />fine-tooth blade. Rotating the upper tube as the <br />sawing progresses will minimize run out and <br />ensure a square 90 degree cut. <br />CAUTION -DO NOT use a pipe or tubing cutter <br />to cut the upper drop tube, this may damage the ' <br />tube, causing it to be out of round thereby <br />prohibiting assembly of the unit. <br />Figure 3 <br />STEP 4 0 FILE THE <br />DROP TUBE <br />File the upper tube <br />square, and remove <br />any burrs or rough <br />edges. Make sure the <br />cut is flat and square. <br />IMPORTANT: <br />Carefully file a good <br />chamfer on the inside Figure 4 <br />A the drop tube to <br />provide alead-in for <br />the o -ring and inlet tube to be installed in Step 5. <br />STEP 5 D <br />INSTALL <br />INLET TUBE <br />Generously <br />apply common <br />grease to the <br />:)-Ring. <br />Install O -Ring <br />in the 0 -Ring <br />groove of inlet <br />Figure 5 <br />tube. insertthe IN tube into the upper tube until <br />it seats against the flange on the upper inlet tube. <br />STEP 6 O DRILL HOLES <br />Wdh the inlet tube in place, carefully drill (3)1/8" <br />diameter pilot holes through the drop tube and <br />inlet tube at three locations at 120 degree <br />intervals around the tube, 1A inch below the <br />flange. Using the pilot holes, drill (3) 5/16" dia. <br />holes through the tubes. Remove the burrs from <br />the drilling operation from the inside of the drop <br />tube assembly with a fine half round file. <br />IMPORTANT A 5/16" drill bit must be used. Do <br />not substitute any other size drill bit. <br />1" <br />Figure 6 <br />STEP 7 O INSTALL SELF -CLINCHING STUDS <br />Install the three (3) self -clinching studs, lock <br />washers, and nuts in holes with the nuts and lock <br />washers to the inside of the tube. Tighten clinch <br />studs securely with a %" wrench. Use only the <br />self -clinching studs that are supplied with the <br />unit. Recommended seating torque is 150 inch- <br />Ibs. Do not <br />over tighten. <br />Figure 7 <br />