|
i
<br /> I
<br /> POMEC�O POMECO Installation and Maintenance Instructions POMECO Multi-Port Spill Container Manhole
<br /> Installation Instructions 3. Remove the coverand measure the distance
<br /> M u Itl-Part Spill Containment Manholes from the top of the tanks to the final grade.
<br /> 1 . Mark off finish grade. (See Figure 1.)
<br /> 4. Cut the risers) from the underground tank so
<br /> IMPORTANT: Please read these warnings and use consequential damages to any party, and shag have ra Finish Grade that both the fig and vapor risers are set below
<br /> the assembly instructions completely and carefully fablly for the cost of labor, freight, excavation, dean up, the final grade. Use the dimensions below
<br /> before starting. Failure to do so may cause product downtime, removal, reinstallatim loss of profit, or any
<br /> failure, or result in environmental contamination due other cost or charges. Spill Container Inches below grade (LI
<br /> For any product certified to California 2001 standards,
<br /> to liquid leakage into the soil, creating hazardous OPW warrants that product sold by it are free from defects 7 5 Gal. Cast Iron Base 15X0
<br /> spill conditions. in material and workmanship for a period of one year from Figure S Gal. Composite Base 17X'
<br /> date of manufacture or one year from date of registration 7.5 Gal. Cast Iron Base 19X'
<br /> IMPORTANT: The POMECO Spill Container Is pre- of installation not to exceed 15 months from dale of 7.5 Gal. Composite Base 21 W
<br /> assembled for your convenience and ease of manufacture by DPW.. 2. Set mut&port manhole assembly (skirt Ong, and Note: Add an exfm 3-1/4" when using an OPW
<br /> installation. Check to make sure the unit is intact and THIS WARRANTY IS IN LIEU OF ALL OTHER cover) to the final grade position. (See Figure FSA-400 Face SealAdaptor. (See Figure 2.)
<br /> undamaged and all parts have been supplied. Never WARRANTIES, EXPRESS OR IMPLIED, AND 2.)
<br /> substitute parts forthose supplied. Doing so may SPECIFICALLY THE WARRANTIES OF 5. Debut and thoroughly clean riser pipe(s).
<br /> cause product failure. MERCHANTABILITY AND FITNESS FOR A Finish Grade 6. Appy pipe dope to riser(s). The pipe dope is to
<br /> PARTICULAR PURPOSE. THERE ARE NO be a non-hardening, gasoline resistant, pipe
<br /> WARNING-DANGER: Using electrically operated WARRANTIES, WHICH EXTEND BEYOND THE thread seal compound.
<br /> equipment near gasoline or gasoline vapors may DESCRIPTION ON THE FACE HEREOF. 7. Install OPW FSA400 Face Seal Adapter onto
<br /> result In a fire or explosion, causing personal injury riser. (Recommend Torque, 4' NPT, 1254-lbs j
<br /> and property damage. Be sure that the working area In California it is prohibit to use spill container drain min. to 250 114bs max.). Apply pipe dope to
<br /> Is free from such hazards, and always use proper valves on spill containers that are exclusively used FSA400. The pipe dope is to be a non-
<br /> precautions. for vapor return risers. Install only 1-2100 Series hardening, gasoline resistant, pipe thread seal
<br /> NOTE: At all times when product is in the storage Thread-On spill containers models equipped with compound. This is optional for spill containers
<br /> tank keep the riser pipe capped, so the vapors drain plug P/N IDP-2100. that are on the vapor lines.
<br /> cannot escape into the environment 8. Thread the spill containers on hand tight
<br /> Multi-Port Performance Note: Do NOT attempt to completely tighten the
<br /> Notice: OPW products must be used in compliance Specifications: Figure containment bucket by using the containment
<br /> with applicable federal, state, and local laws and P bucket mounting ring at the top of the bucket.
<br /> regulations. Product selection should be based on This Spill Container drain valve has been Note: It Is strongly recommended that POMECO 9. Inspect the containment bucket gasket(s) and
<br /> physical specifications and limitations and manufactured and tested to the following California covers be installed with the following minimum the Ong gasket for damage. Replace the
<br /> compatibility with the environment and material to be specifications: Leak Rate at 0.17 CFH @ 2.0 " W.C. clearances. Sheet metal skirts should have gaskets) if they are damaged.
<br /> handled. All illustrations and specifications In this S adequate clearance between the tank sump riser 10. Appy an even bead of PISCES SLA 100 to the
<br /> Torques Specification:literature are based on the latest production 9 Pa'c sidewall and or the sump top hat. Aminimum of topside of the containment bucket gasket(s).
<br /> information available at the time of publication. Spill Container 4' NPT, 125 ftabs minimum to 250 ft- one and a half Inches clearance on all sides is (See Figure 4.)
<br /> Prices, materials, and specification are subject to lbs maximum recommended between the POMECO skirt and
<br /> change at any time, and models may be the tank sump wall or the sump top hat wall. A ISCFSSL-1100
<br /> discontinued at any time, in either case, without 4' Nipple, 4' NPT, 125 ft-Ibs rninimum to 250 ft-lbs minimum of two inches clearance is
<br /> notice or obligation. maximum recommended between the bottom of the mII
<br /> -
<br /> s POMECO skirt and the horizontal surface of the Gwk'ct
<br /> Drain Valve clam
<br /> Standard Product Warranty clamps, 5/16-18 UN thread, 11.5 ft-lbs tank sump or sump top hat. These clearances -
<br /> OPW wananlsthat products sold byitwefree from minimum to 13.5 ftabs maximum are recommended to allow adequate water
<br /> defects in materials and workmansUp for a period of one migration away from the sumps. Greatcare
<br /> yearfrom the date ofmanufaciwe by DPW (ECO products Mounting Ring Bolt 5116-18 UN thread, 15 ft-lbs should be used to maintain the recommendedonteioment
<br /> two years from date of manufacture.) Proof of purchase minimum to 20 ft-lbs maximum. clearances when setting the rings and pouring Bucket
<br /> may be required. As the exclusive remedy under this the concrete. See FI urea.
<br /> limited warranty, OPW, wig at Its sole discretion, repair, Gasket
<br /> replace, or Issue aedfl for fubne orders for any product
<br /> that may prove defective within IM one year date of Figure 4
<br /> manufacture period (repairs, replacements, or credits may ,g
<br /> obe risubject to prorated warranty for remainder of the 1 '/, 11in 11 . an even bead of PISCES BL-1100 to the
<br /> original warranty period, complete proper wwwAy claim Apply
<br /> the b gasket See Figure documentation requred.) This warranty shall not apply to Ps 99 ( 9 4.)
<br /> any product that has been altered in any way, which has 12. Replace the multi-port cover, centering the
<br /> been repaired by any parry other than a service Owns) as close as possible In the containment
<br /> representative authorized by OPW, or when failure is due openings. Be very careful not to move or
<br /> to misuse, or Improper installation or maintenance. DPW T damage the gaskets.
<br /> shall have no fabgly whatsoever for special, incidental or
<br /> Figure 3
<br /> POMECO Multi port Spill Container Page 1 POMECO Multi port Spill Container Page 2
<br /> 13. Using the 61SA-TOOL, tighten the spill 19. Appy an even bead of PISCES SLA 100 around DO NOT loosen the stainless steel retaining bands
<br /> container(s) onto the risers) with a minimum the 5/1W hex bolts after final tightening. securing the bellows to the containment bucket top Testing Spill Containers
<br /> torque of 1251L-Ibs. and a maximum torque of 20. Install the spill bucket covers. (See Figure 6.) ring or the containment bucket bottom Loosening Use California Test Procedures. Their Test
<br /> 250 ftabs. the retaining bands voids any and all warranties on Procedures will check the seals between the drain
<br /> 14. The bell holes in the multi-port cover must line 21. (Optional): Install the product Identification disc this product valve, nipple and rotatable adapter. To test the spill
<br /> up with the bolt holes in the containment bucket on the spill bucket coverand multi-port cover In containers base and bellows fill the container with
<br /> mounting ring. the I.D. disc recess. warning: water. A drop in the water level 011116' or greater
<br /> 15. Maintenance oras needed: Apply an even bead 22. Cover the mukFport perimeter ring and cover If the coverts removed, for any mason. follow after one hour means that a leak exists. To
<br /> of PISCES SL-1100 onto the bottom of the with plastic to prevent concrete from setging In the Service and Maintenance Instruction as determine where the leak is, look for a steady
<br /> mounting ring before assembling the the drainage areas. noted. Always remove the existing gaskets and stream of bubbles coming from one of the joints or
<br /> containment bucket mounting Ong and the 23. it is required that the perimeter ring and skirt install new gaskets. Nevermuse the old water leaking on the outside of the bucket. NOTE:
<br /> vaunting ring onto the mufti-port cover. (See assembly, and the mufti-port cover be set as an gasket. Reuse of gasket may result In an Do not drain the water Into the UST after the test is
<br /> Figure 5.) assembled unit with the bolts engaged. Failure lmgronerserah complete. Water must be disposed of per local
<br /> to engage the bogs may result in the distortion of requirements for hazardous waste. If the leak
<br /> Bolt Beveled Washer the ring and Improper fit of the ring to cover after Operation and Maintenance: cannot be corrected the spill container should be
<br /> vel Facing Doan) the concrete is poured. After each fuel delivery, the operator must replaced with another.
<br /> Mounting Ring dSeal Washer 24. When pouring the concrete, hand shovel or remove any standing fuel from the container.
<br /> bowel the concrete around the multi-port Fuel can be removed by actuating the drain POMECO recommends periodic inspection of covers
<br /> SCES SL-1100 assemblyto prevent the unit from moving or and seals as a part of the regularly scheduled
<br /> P 9 valve or l gasoline absorbing disposable
<br /> shdtlng, which can cause alignment problems maintenance program If any of the seals are
<br /> and future maintenance problems. towel. Annually: Inspect and clean the interior damage they should be replace. Only qualified,
<br /> men
<br /> antaint Bucket Note: Do not stand on the multi-port before the of the spill container and drain valve screen. competent weli-tralned technicians should perform
<br /> Mounting Ring concrete has setup. Remove accumulated dirt and grit. If the drain maintenance.
<br /> 25. R is recommended that the paved contours valve screen becomes clogged, remove the Note: Common sense and good judgment should
<br /> around POMECO covers be adequately sloped valve, soak In water and use high-pressure air to always be exercised. The contractors
<br /> to direct water How away from the cover, and clean. Reinstall the drain valve to its proper position understanding of all related site conditions prior to
<br /> Figure d1recting watermnoff from adjacent areas away and test the valve perthe appropriate California Test stating the project is essential. If the contractor
<br /> from POMECO covers. (See Figure 7.) Procedure. If problems; persist, replace the drain does not have a clear understanding of the required
<br /> 16. Install the beveled thread seal fiat washer and valve with PIN IDK-2100-EVR (specified torque work and site conditions, the contractor is advised to
<br /> the thread seal washer onto the bolts for the 11 .5 ftabs min to 13.5 ftabs max, 5/16-18 UN seek clarification prior to starting any potion of the
<br /> mounting ring. (See Figure 5.) K thread). The sealabie cover (1SC) adjustment project
<br /> Note: Install the beveled thread seal gat washer ' 'kf.�.-': nut is set at the factory, but due to
<br /> on the bolt with the beveled surface away from environmental conditions it may be necessary
<br /> the bolt head. Install the thread seal washer to to adjust it to either improve sealing or ease
<br /> seat between the 4atwasher and the mounting
<br /> ring covet removal. I int: LA(bucillo" I. V
<br /> sRh S tion -
<br /> 17. Appy PISCES SL-1100to each belt priorto O r - 5'per EARequirements
<br /> Inserting them Into the mounting Ong.
<br /> 18. Tighten the taunting ring retaining bolts until
<br /> the containment bucket gasket makes contact SEP e. 6 'Z019
<br /> with the mufti-port cover. Then, in a crossing Figure 7
<br /> pattern, torque the bolts down between 15 to 20
<br /> R-lbs.
<br /> 26. Remove the plastic after the concrete has set
<br /> up.
<br /> 27. After installation fiction is herecommen rtest ecommended
<br /> O p NMENTAL HEALTH
<br /> OO procedures include:The recommended wateriest
<br /> procedures to Ovate RTM ME
<br /> NT
<br /> Spraying water on coverts) for 5to 10 a�pa'�'^' pEpA N
<br /> 09 minutes, using a commonly available
<br /> watering device such as a lawn sprinkler. P.O. Box 405003 ' Cincinnati, Ohio 452405003
<br /> b) Standing water test not to exceed IN in 1-800422-2525 Domestically
<br /> water depth for a period of 5 to 10 minutes. 5135703315 Internationally
<br /> Note: The containment bucket consists of three Marketing Agent for POMECO by DPW, Inc.
<br /> components steel top ring, bellows, and bucket Copyright 2002 - OPW Fueling Component Inc., Cincinnati, OH
<br /> bottom These parts are held togetherwhh stainless Printed in U.S.A. p/n H14976PA - 09102
<br /> steel retaining bands.
<br /> Figure e
<br /> POMECO Multi port Spill Container Page 3 POMECO Multi port Split Container Page 4
<br />
|