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OPW Installation, Operation, and Maintenance Manual, Page 74 Executive Order VR -102-Q <br />®Registered T.M. Owens Corning Fiberglass Corporation ASSEMBLY INSTRUCTIONS <br />Tape measure <br />s: <br />Riser <br />Pipe ( ) <br />with To Tank ( ) <br />Face Top To <br />peal Adaptor <br />Tank <br />Bot om <br />EXAMPLE <br />1) For an Owens-Corning Madel G-3 FiberglassCR7 Tank <br />Calibration Chart: <br />Tank Capacity - 10,000 gal., nominal 9,403 gal. <br />NOTE: Use actual capacity only <br />21 <br />95% of actual tank capacity = 0.95 x 9403 gal. _ <br />8933 gal. <br />3) The closest numberwhich is less than 8933 gal. Is <br />8910 gal. Choosing the closest number less than <br />95% of actual capacity ensures that the initial <br />shutoff will occur when the tank is no more than <br />95% full. <br />4) The calibration chart reading of 8910 galcorre- <br />sponds to a dipstick measurement of 82". <br />5) Dipstick number (X) = 82" <br />Tank diameter (Y) = 92" <br />(Y) - (X) _ (Z) (92" 2" =10") <br />(Z) = 10" <br />6) (Z)-2 =C (10" - 2" = 8") <br />C=8" <br />7) Is 8" less than 6-11211? <br />NO Measure the distance from the top of the FSA- <br />400Face Seal Adaptor installed on the riser pipe <br />to the inside, top lip of the storage tank and <br />obtain measurement (A). <br />Upper tube length = C + (A) <br />IMPORTANT: Each of the numbered steps in the instal- <br />lation instructions are designed as a CHECK LIST to en- <br />sure proper installation and trouble free operation of the <br />W61 SO Overfill Prevention Valve. <br />Road and follow these steps carefully, checking them off <br />as you proceed. <br />Figure numbers correspond to step numbers for easy <br />reference. <br />STEP 1: MEASURE <br />Install the OPW Face Seal Adaptorandthe OPWThread- <br />on Spill Container on the Fill Riser (Refer to the Installa- <br />tion Instructions Supplied with the Spill Container). In- <br />sert a tape measure through the riser pipe and hook it <br />under the inside of the tank in the lengthwise direction. <br />Measure the distance from the top of the Face Seal <br />Adaptor threads inside the base of the spill container <br />bucket just below the drain valve outlet window to the <br />inside, top lip of the storage tank (Dim. "A") <br />(See Figure 1 &1A). <br />The top flange on the 61 SO will rest on the Face Seal <br />Adaptor just below the drain valve outlet, and be locked <br />in place between the Face Seal Adaptor and the 4" <br />nipple that is installed in the spill container with the <br />Jack Screw Kit (See Figure 1 A). (For riser pipe configu- <br />rations other than that shown, consult installation <br />drawings or use other necessary means to measure Di- <br />mension "A"). <br />Using a tape measure, measure the distance from the top <br />of the Face Seal Adaptor in the spill container to the <br />bottom of the tank (Dim. "B"). <br />IMPORTANT: Inspect the riser pipe for any foreign ma- <br />terial. Over spray from tank relining or any internal burrs <br />inside of pipe must be removed prior to installation. <br />Failure to have an unobstructed riser pipe may prevent <br />proper installation and operation of the valve. The 61 SO <br />is designed for installation into schedule 40 riser pipes. <br />The 61 SO cannot be installed into schedule 80 riser <br />pipes, <br />STEP 2: MARKTHETUBE <br />Use the result from Step 1 and HOW TO LOCA TE THE <br />POSITION OF THE 61 SO AT 95 % TANK CAPACITYto <br />mark the upper tube. Measure the distance from the <br />point where the upper tube and valve body meet. For <br />"Cmeasurements greater than 6- 1/2" <br />" use tape <br />measure to mark the calculated upper tube length onto <br />the upper tube. <br />