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REVISIONS BY
<br /> 2 TYPICAL STORE i OF CONTENTSt
<br /> xn4002C Typical Store Installation .............2
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<br /> 01/14/2015 Warning& Safety Information.....................................................................................................4 The information contained in this manual should be distributed and read by all parties in- This manual covers the following XLT GAS Oven&AVI Hood models:
<br /> Roof Curb Descriptions..................................................................................................................................5 volved in procuring and installing this equipment prior to any work being performed.
<br /> OvenElectrical Requirements......................................................................................................6 O►ens hoods
<br /> Hood Electrical Requirements......................................................................................................7 To ensure an smooth installation the pre-installation checklist found in the back of this
<br /> 9 Australia 1{ones Standarrl Wold Standard World
<br /> Welded Duct Exhaust Fan manual must be reviewed before the XLT equipment is scheduled to arrive.
<br /> �- Gas Requirements.........................................................................................................................$ X31J-1$32-.4F, k31)-l$32-K X31)-1832-S X3[7-1$32-VI' 1131)-1832-�; 1131)-1$32-W
<br /> Duct Wrap er
<br /> Roof Top Unit(RTU) Fire Suppression......................................................................................................................... 10 It is also advisable that a schedule be developed by the general contractor to ensure all ac- X3D-2440-AE X3D-2440-K X3D-2440-S X3D-2440-W 11313-2440-S l I3D-2440-W
<br /> Oven Dimensions....................................................................................................................... 12 tivittes are completed in the proper sequence and performed by the proper personnel. X3D-3240-AE X3D-3240-K X3D-3240-S X313-3240-W H3D-3240-S H313-3240-W
<br /> Hood Dimensions....................................................................................................................... 14 X3D-3255-AE X3D-3255-K X3D-3255-S X313-3255-W H3D-3255-S H313-3255-W
<br /> Roof v Ventilation Requirements........................................................................................................... 16 XLT will assist in the coordination of disseminating information and scheduling the deliv- X3D-3270-AF, X3D-3270-K X3D-3270-S X3D-3270-W WD-3270-S H3D-3270-W
<br /> -_- ery of equipment. Please contact XLT or your distributor for additional assistance. X313-3270-2f3-A11 ]f3D-3270-213-K 7C3U-3270-213-5 X3L>-3270-213-W 1.13D-3270-213-S l[3D-3270-213-W
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<br /> ------------ Pre-Installation Checklist........................................................................................................... 17
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<br /> Exhaust FSpecifications ]8
<br /> an ........................................................................................................ XLT wants you to be totally satisfied with every aspect of owning& using your oven & _ - - - - - - -
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<br /> ___ Valanc X3TJ 3870-AF, XiD >870 K X313 3870 S X3[7-3870 V1' H3D 3$70 5 H3[7-3$7f] W
<br /> _ ` 0 Roof Joist hood. Your feedback, both positive&negative, is very important to us as it helps us understand X313-3870-213-,1L X313-387(1-213-K X313-3870-213-5 X3D-3870-213-W` I 1 3D-3$70-213-5 [[313-3870-213-W
<br /> �- This document is intended for use by general contractors,architects, sub-contractors and how to improve our products &our company. Our goal is to provide you,our customer,with
<br /> { store owners to provide information during the planning& re-installation phases of installing equipment that we can be proud to build& you can be proud to own.
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<br /> A I. -' ------- r ! XLT Ovens&AVI Hoods. Please refer to the XLT Installation &Operation Manual for instrue-
<br /> i Ceiling tions on the assembly and utility hook-up ]rase of the project. To receive technical support for the oven or hood you purchased, contact XLT anytime da
<br /> -- _ - ll .- Y y P P P J pP Y P Y Y
<br /> 1111 The process of getting a facility configured to owners' expectations can be difficult and or night, 365 days per year. Please be prepared to provide the Model & Serial Number. The first 2 digits of the mode] number represent the conveyor width &the last two digits
<br /> Fire frustrating,flr it can be accomplished smoothly and on time- The information presented here can
<br /> indicate the bake chamber length. The ovens may be used as a single,double, or triple oven stack
<br /> Suppression help move the"D" portion of the image below towards"on time" and"under budget". configuration. All ovens are available in(NAT)Natural Gas or(LP) Liquid Petroleum gas.
<br /> ■ . l (Electric ovens are also available). The 3270-213 & 3$70-2B models have two burners,one on
<br /> Box Service *'1G* ** Installation of all gas appliances& ventilation exhaust hoods should only be per- each side, & have two control boxes. All other models have only a single burner with a single c
<br /> XLT Oven & AVI HoodPanel funned by a qualified professional who has read& understands these instructions& control box that can be supplied on either end. All models can be configured for a split belt con-
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<br /> Technical/Rough-In Specifications AVI Hood ` ^ * * WARNING is familiar with proper safety precautions. Read this manual thoroughly before in-MEMOveyor. �/ L
<br /> Gas t1 stalling or servicing this equipment. O
<br /> for Gas & Electric Ovens & Hoods Service Cu y
<br /> TM - All electrical connections be by a qualified electrician in NEC,
<br /> � n accordance wAll installations must conform to local building& mechanical codes. a) (Di ons muse ma
<br /> XLT Oven Floor r OSHA and all applicable national state, and local codes. Z a
<br /> This appliance is for professional use by qualified personnel. 'Phis appliance must be installed • Utilities must be easily accessible when the ovens are in the installed position. Do not in- Z w
<br /> !p All plumbing connections must be made by a qualified plumber in accordance with all applica- ca o
<br /> 1 by qualified persons in accordance with the regulations in force. This appliance must be installed with +� ( stall utilities directly behind the ovens. J ♦A rn o
<br /> sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful '� �, ble national, state,and local codes. . In Australia follow AS/NZS 3440 Wiring and AS5601 Gas Installation. V o � '�
<br /> • to health in the room in which it is installed. This appliance needs an unobstructed flow o1'fresh air 11or CS � � All HVAC components must be made by a qualified mechanical contractor in accordance with x � E
<br /> CAUTION sat'stactory combustion & must be installed in suitably ventilated room in accordance with Current •4EL1 national,state, and local codes. m �
<br /> regulations. This appliance should be serviced by qualified personnel at least every 12 montlis or The end goal is to obtain an occupancy perm from the Authority Having Jurisdiction ■ All ovens must have their own separate electrical circuit. 'n
<br /> sooner if heavy use is expected. p Y P Y g P Additional restrictions apply. Please see the XLT Installation&Operation Manual far more de- W o E
<br /> (AHJ). A thorough understanding ofthe prevailing local codes can expedite this process and pre- ■ All systems in the AVI Hood must have their own separate electrical circuit. tails, 0 a a rn
<br /> Electronic copies ofthe Installation&Operation Manual, Parts& Service Manual, Architectural Typical Store Installation vent unexpected surprises. Proper planning and execution will allow the successful installation of ■ Each XLT Oven must have it's own gas shut-offvalve.
<br /> Drawings, &a list of international Authorized Distributors are available at; www.xltovens.com new ovens and hood in an existing store overnight with NO downtime.
<br /> For use with the fbllowing XLT Gas&Electric Oven Versions: For use with the following AVI Hood Versions: The purpose of building codes is to provide minimum standards for the protection of life, CERTIFICATIONS
<br /> Australian(AE) D Standard(S) D limb, property, environment,the safety and welfare ofthe consumer,general public,and the own- XLT Ovens reserves the right to make changes in design & specifications, and/or make ad- For a complete list of Certifications, please see the XLT Installation&Operation Manual.
<br /> Korea(K) D World(W) D ers and occupants ofstructures regulated by codes. Building codes are constantly changing and ditions to or improvements to its product without imposing any obligations upon itself to install
<br /> Standard(S) D they can vary by state,county, city,town, and/or borough. While some states like California, them in products previously manufactured,
<br /> World(w) ❑ Ite,;cinn iiimfori Fab/.. Florida, Massachusetts, Michigan,and New York have their own set of building codes, most states
<br /> C E ed Revidint Ciimments Date have adopted the International Code Council (iCC)series of codes. Always check with your local
<br /> 9 building code department in order to learn which codes are being used and how they will affect
<br /> Q��� f3 Removed.411 1855 Owen and Hood information laosr�ola FES
<br /> Intertek Intertek N4279 you and your construction project. You may want to start by contacting your local inspection de- S��
<br /> 2000887 C Revised(KW/HR)Raring 0M4/?015partment,office of planning and zoning, and/or department of permits.
<br /> XLT Ovens The information presented here has been proven to satisfy the latest code requirements.
<br /> PO Box 9090
<br /> Wichita,Kansas 67277
<br /> US: 888-443-2751 FAX: 316-943-2769 INTI-; 316-943-2751 WEB: www.xllovens.com Technical Support US- 888-443-2751 Technical Support INTL: 316-943-2751 Technical Support US- 888-443-2751 Technical Support [NTL: 316-943-2751 Technical Support [J5: 888-443-2751 Technical Support INTL: 316-943-2751 Technical Support US 888-4-43-2751 . Technical Support INTL: 316-943-2751
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<br /> OVEN ' A REQUIREMENTS i i 1 ELECTRICAL REQUIREMENTSi GAS REQUIREMENTREQUIREMENTS GAS , l FIREFpFCEEL-
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<br /> Gas Oren Llectrical Requirements Inputs into VFD Box The gas supply should have a gas meter®ulator large enough to handle all ofthe gas In the event you are re uired to install fire suppression, XLT offers an accessory kit for ov-
<br /> � Gas (Juin Furl Pressure Requirements Y q PP r3'
<br /> I'cr F-A(II Oven Inlet Pressure Range Manifold Pressureappliances, such as the furnace,water heater,&ovens, in operation at the same time, Add up all ens'and also fire suppression piping for the AVI hood as an option. The Engineers at XLT have
<br /> Oven Standard Australia & World KoreaOven ofthe BTU/kw f MJ ratings to determine the total load. Gas hose assemblies with quick discon- designed the fire suppression system for XLT ovens and AVI hoods to meet ICC and NFPA codes.
<br /> AN'I hood Electric 1.4ility Specifications Natural Cas Ll'Gas /Natural Gas LP Cas netts for each oven deck will be installed at each valve durin aver installation when purchased,Volts :N(:' :imps Herta Volts :N[: Amlis Herta N alts .4[' Watts # of Circuits Ratio Pw )asc 4lndels }` P Field installations can be more expensive, less effective, and can interfere with daily operations
<br /> NV/C mbar kPa W/C inhar kl r W/C mbar kI a W/C nihar kI a and maintenance.
<br /> 1832 6 3 1 208!240 VAC, 1 Phase, 60 H7, 6 .Amp VFD Continuer Al[ 6-11 15-35 1,5-3.5 11.5-14 27.> +;,[1 2. =- .5[] .3.5 8.75 (i.x�5 1() 2� 2
<br /> up 2440 6 3 Standard to 3 120 VAC, 1 Phase, 60 Hzr 20 Am Ovens GAS MANIFOLD WITH SEDIMENT TRAP
<br /> A fire suppression system consists of five(5)]0410 components:
<br /> 3240 6 3 060 1 230 VAC, 1 Phase, 50 Hz,6 Am NFD Controller Gas [hen Hextin-Values & Orifice Sizes A sediment trap must be installed by the owner and/or General Contractor as close as prat- Manual Pull Station
<br /> 3255 6 220/230/ 3 World
<br /> VAC 220 VAC up to 3 1230 VAC, 1 Phase, 50 Hz, 10 Arnp Ovens Orating Values [Jrifiec Sias tical to the inlet ofthe oven at the time of installation. This requirement is in keeping with ANSI Main Cabinet that houses the tank and valve
<br /> 3270 Iib 6 50:60 240 VAC 3 50:`60 I(D .Australia. 1{urea, Standariil& .Australia, Korea, Standar(]& 2223.1-20]2fNFPA 54-2012, section 9.6.7. The design shown below will effectively keep all con- Mechanical Gas Valve
<br /> 3270-2B 12 10 6 1320 Outputs from Junction Box Oven Worid url
<br /> taminates from getting into the gas valves in the ovens. The cast to construct the gas manifold is Oven Piping&Nozzles
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<br /> 3855 6 3 Model extremely inexpensive compared to the costs associated with oven failure,such as downtime,re- Hood Piping&Nozzles
<br /> 3870 6 3
<br /> 660 All Fuels NA[' LP placement parts,and service call labor. Failure to install a sediment trap will void the product war-
<br /> 3870-213 12 6 ]320 BTLIHR KN'V/HR MJ/HR Inches MVI Inches MN1
<br /> ranty. The Gas Supply manifold is available from XLT upon request. All ofthese elements need to be interconnected mechanically with wire rape cables, and a
<br /> The AVI Hood system provides:* One(1) switching outputs for HVAC damper and/or dedicated unit. (Optional 2-3 add-on) 1832 =17,700 14.5 50.32 0.125 3,19 0.081 2.06p1ping system must connect the tank with fire agent to the nozzles in both the oven and hood.
<br /> FOR EACH GAS OVEN: * One(l) 230 VAC, l0 Amp,variable frequency,three phase power output for the ventilation 2440 67,200 19 70.89 0.144 3.66 0,089 2.26 The fire suppression system can be activated by either manually pulling down on the han- -
<br /> • A separate 20 amp circuit breaker must be provided for each oven deck. exhaust fan. 3240 96,100 21.6 10139 0,170 4.31 0.1 l l 2.82 dle,or whenever the temperature rises high enough to melt a link in the hood. When the link melts
<br /> • Electrical connections must be accessible when the ovens are in the installed position. * Up to Three (3)receptacles for ovens. (Gas Only) 3255 119,900 31.95 126.5 0.191 4.82 0.l l6 2.95 A minimum of 1t l l!2 supply line is required. or the handle is pulled, spring tension opens the valve which releases the agent contained in the
<br /> • Electrical connections must meet all local cede requirements. * One(l) 120 VAC fire alarm signal for Standard hoods, or one(1)24 VAC fire alarm signal for 3270 150,000 43 155.25 0.221 5.61 0.136 3.45 tank and then sprays through nozzles mounted in both the oven and hood.
<br /> World Hoods 3270-213 140,800 36.84 148.55 0.144 3.66 0,096 2.44
<br /> Eleelric Oven Llectrical Requirements 3855 1 141,200 1 41.64 150,02 0,209 5.31 0,125 3.1$
<br /> Per L W1I Own For Oven& Hood installations with the VFD option, all electrical connections are made in 3870 1 150,000 1 43 ]58,25 0.221 5.61 0.136 3.45 Item # Descri tion Q(y ti
<br /> Oven. STANDARD WORi.D A1..[: the junction box located on the right rear corner of the upper portion of the hood. Power far the EXPLODED VIEW OF OVEN FIRE SUPPRESSION M
<br /> 3,870-213 137,900 1 36.$4 1 145.49 0,144 3.66 0.096 2.44 l ld Manual Gas Valve co
<br /> Model Volts AC Amps Iler1c 'Volts AC :Amps Ileriz Phase K exhaust fan is provided from the VFD controller. Optional fire suppression & MUA damper relay LO
<br /> V -, 208//240 44/3
<br /> q ) 2. connections may also be made in the junction box. 2 1-J2 Ball Valve 1
<br /> 18.1G `tor ]l1 LY 1G
<br /> For Oven& Hood installations without the VFD option only the lighting and oven recepta- 7
<br /> 2440 208._40.480 75f65f33 41 27 3 'ld x 3 Nipple
<br /> cle connections are made in the junction box.Ovens without a AVI hood are plugged into the re- Utilities must be easily accessible when the ovens
<br /> 3244 208i'24Q�48Q 75/65f33 f�(J 3K0 41 5[1 3 27 ■ U
<br /> �2 ceptacles on the wall. are in the installed position. Do not install utili- 4 l-V2 pipe cap 1
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<br /> 20$/240[480 88/77/38 4$ ties behind the ovens. 3.00 9 5 1-V1 x 10 Nipple 2 Q
<br /> 208/240/480 88/77/38 48 -1 [76] U
<br /> 4 Wire Service- L1,L2, L3 5 Wire Service- L1, L2, L3 -__ ---- - - 6.00 6 6 l-%2 x 3 Nipple 2 W
<br /> +1 Ground (per oven) N +? Gas Manifold X[1521(p ) Grounds(per oven) 5 7 l-I2 x 5 Nipple I - 17=
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<br /> A DISCONNECT MUST BE INSTALLED 1N ACCORDANCE TO LOCAL Bt:l LDINC CODES: 8 1-%Tee 1 Y " `• '+ Q
<br /> Llectrical SupplyY CC
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<br /> v' 9 l-%2x%xl-'lzRed ucingTec ?
<br /> Conveyor Belt Times �
<br /> lU l-% x'/4 Reducing Elbow
<br /> Oven
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<br /> Models [•�7 1 .� "`��.., �:- z
<br /> A11 1:30 17:00
<br /> 4s.00
<br /> Oven Operating 'Iem erature Range, 112191
<br /> Da not use Teflon tape on gas line connections as this can possibly cause gets valve mal-
<br /> Oven 11 11V l.'E9 l 141 MAXI,lI 1:19 42.00 14tfunction or plugging of orifices from shreds of tape. Use of Teflon tape WILL VOID - _'= cls
<br /> -Models [10671 warranty. - --- - -.' _ L0..._
<br /> All 400° F 590° F CV
<br /> 205°C 310°C {
<br /> Technical Support IJS: 888-443-2751 Technical Support INTL' 316-943-2751 Technical Support US- 888-443-2751 Tcchnical Support [NTL: 316-943-2751 Technical Support US 888-443-2751 Technical Support INTL: 316-943-2751 Technical Support US: 888-443-2751 Technical Support [NTL: 316-943-2751 Technical Support TJS: 888-443-2751 Technical Support INTL. 316-943-2751
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<br /> W 1114:4 W lZol, 12 OVEN DIMENSIONSthe Hood and Duct Fire Suppression
<br /> System information is for reference only.
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<br /> Technical Support US- 888-443-2751 Technical Support [NTL: 316-943-2751 Technical Support US: 888-443-2751 MM Technical Support INTL: 316-943-2751M 2
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