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Forward Resource Recovery Facility WDR Technical Report <br /> <br />HDR Engineering, Inc. 8 October 2021 <br /> <br />3.0 Design Information <br />3.1 General Design Details <br />The facility will receive up to 1,100 tons of organic material per day with up to to 200 TPD to the <br />on-site ASP composting. The anticipated ratio of greenwaste to foodwaste in the feedstock is up <br />to 15% foodwaste but can vary depending on market conditions. The process begins by mixing <br />and pre-processing (sorting/chipping/grinding) the organic waste. The moisture content, particle <br />size, porosity, and carbon/nitrogen ratio are adjusted to optimal conditions for the composting <br />systems. The feedstock is placed either into the windrow or ASP composting system. <br />The windrow composting period ranges from four to twelve weeks for the active phase, and one <br />to six months for the curing phase. Each windrow compost pile has a length between 110 to 650 <br />feet, a width of up to 18 feet at the base, and a height of up to eight (8) feet. The Facility uses a <br />windrow turning machine to turn the windrows. <br />ASP composting uses forced positive aeration through the pile. The typical active phase takes <br />approximately four weeks, followed by another four weeks in the curing phase. The positive ASP <br />composting method is recognized as a Best Available Control Technology in SJVAPCD due to its <br />ability to reduce emissions by over 90 percent. A standard compost pile in the ASP is <br />approximately 30 feet wide at the base, 100 feet long, and 10 feet in height. Each compost pile <br />contains roughly 990 cubic yards of material. A compost cap is placed on top of the composting <br />material to act as a biofilter. Temperature and aeration from the blowers are monitored throughout <br />the composting process. <br />As the composting process progresses, the volume of the material and mass of material is <br />reduced through composting losses. After the composting process is complete, the compost <br />product is screened, then stored on-site until it is moved off-site for uses such as soil nutrient <br />amendment or trucked off-site to other markets such as agricultural. <br />The Forward Resource Recovery Facility has approximately 39.1 acres designated for the facility <br />(this includes access roads). The facility is located adjacent to an active landfill, Forward Inc. <br />Landfill, which is not included in this Technical Report. <br />The General Order requires all composting operations areas (material receiving, active, curing, <br />and storage of finished compost) to be able to manage the 25-year, 24-hour storm. The compost <br />pad and retention basin were designed by Lewis Engineering and were prepared to comply with <br />requirements of WDR No. R5-2014-0006. Test results demonstrating compliance for the hydraulic <br />conductivity requirements of the compost pad are included in Appendix C. Also included in <br />Appendix C is the Compost Facility Storm Water Improvements Report from Lewis Engineering <br />detailing the sizing of the retention basin. Lewis Engineering supporting calculations use 25-year, <br />24-hour and 25-year, 10-minute storm events to account for maximum peak flow. As described <br />in the Lewis Engineering Stormwater Improvements Report, compost run-off water flows from the <br />composting area to perimeter ditches which direct the runoff to two pond inlet pipes/culverts in <br />the retention basin. The retention basin is designed to hold a total of 760,600 cf (approximately <br />5.7 million gallons or 17.4 acre-ft). Reducing the volume by 2-ft. of freeboard results in a capacity