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Sales and PLANNED MAINTENANCE CHECKLIST
<br /> Service FULL SERVICE
<br /> OD
<br /> Below is the scope of work performed during the above planned maintenance checklist. Any additional repairs,parts,or service which
<br /> are required will be brought to the attention of the owner. Repairs will only be made after proper authorization from the owner is given
<br /> to Cummins Sales and Service. Any additional repairs,maintenance or service performed by Cummins Sales and Service for a
<br /> Planned Maintenance Agreement holder will be at Cummins Sales and Service labor rates.
<br /> A.PRE-OPERATIONAL CHECKS 7.Water in Fuel Test-Sub-base,day tanks or as noted on
<br /> 1.All equipment automated,no alarms or faults on controls agreement
<br /> 2.Check fluid levels and observe for leaks.Oil,Fuel and 8.Rupture/Containment Basin Inspection(if applicable)
<br /> Coolant
<br /> 3.Verify battery chargers,component heaters and accessories G.INTAKE AND EXHAUST SYSTEMS
<br /> are operational 1.Check air cleaner element
<br /> 4.Safety Audit,Lock Out/Tag Out Procedures Followed,Safe 2.Check intake system
<br /> Service Operations 3.Check exhaust system and rain cap
<br /> 4.Check louver operations(if applicable)
<br /> B.BATTERIES AND BATTERY CHARGER
<br /> 1.Check battery charger functions and record voltage and H.ENGINE AND LUBRICATION SYSTEM
<br /> current 1.Check lubrication system
<br /> 2.Cable connections,termination cleanliness and security 2.Check crankcase ventilation system
<br /> 3.Check electrolyte level,vent caps and specific gravity of all 3.Check spark ignited ignition system(if applicable)
<br /> cells in the starting battery system
<br /> 3.a Record highest and lowest specific gravity measured. I.GENERATOR OPERATIONS
<br /> 4.Perform Battery load test on all starting batteries and record 1.Start and observe generator and equipment operations
<br /> CCA,ambient temperature,float volts,hold volts,and if the 2.Verify engine and generator safeties as applicable
<br /> battery passed or failed testing.
<br /> J.LUBRICATION OIL AND FILTRATION SERVICE
<br /> C.ENGINE COOLING SYSTEM 1.Change lube oil
<br /> 1.Inspect all hoses and clamps for leaks and condition 2.Change lube oil filters,apply date and run hours to filter canister
<br /> 2.Inspect radiator cap and filler neck condition 3.Change fuel filters,apply date and run hours to filter canister
<br /> 3.Inspect drive belts,observe alignment and deflection 4.Drain sediment from coolant heater where equipped
<br /> 4.Confirm proper coolant heater operation and record jacket 5. Change coolant filters as equipped,apply date,freeze
<br /> water temperature point and dca concentration to canister
<br /> 5.Verify Coolant properties and record the freeze point,DCA 6.Pressure test cooling system and record PSI readings
<br /> concentration,PH level,Sulfates,Chlorides,and 7.Check fan,water pump,drives and pulleys
<br /> appearance. 8.Grease serviceable bearings
<br /> 6.Inspect radiator surfaces,shrouds and barriers for 9.Post Lube service operation of Genset unloaded
<br /> obstruction,build up and mechanical damages 10.Oil sample for laboratory analysis when recommended"
<br /> 7.Verify LTA coolant properties and record the freeze point, 11.Change crankcase ventilation filter(if applicable)
<br /> PH level,and appearance(if applicable)
<br /> 8.Optional coolant sampling K.TRANSFER SWITCH/SWITCHGEAR
<br /> 1.Inspect all power and control wiring
<br /> D.GENSET CONTROLS AND ACCESSORIES 2.Inspect switch mechanism and enclosure
<br /> 1.Check all engine mounted wiring,senders and devices 3.Inspect controls and time delay settings
<br /> 2.Check all control mounted components and wiring 4.Check exercise clock
<br /> 3.Check all connecting plugs 5.Verify remote start control operation
<br /> 4.Check all accessory components and wiring 6.Measure and record utility/source one voltage
<br /> 5.Function test lights and indicators
<br /> L.SYSTEM OPERATIONAL TESTS
<br /> E.MAIN ALTERNATOR 1.Genset test with or without load, if not allowed document
<br /> 1.Remove covers and inspect terminals,wiring and component decision maker
<br /> 2.Visually inspect main rotor and stator 2. During test without load record engine oil pressure,oil
<br /> 3.Visually inspect exciter components and PMG(where temperature, coolant temperature, battery voltage, engine
<br /> equipped) speed, exhaust temperature, coolant pressure, blowby flow,
<br /> 4.Manually operate generator main breaker(s)open and LTA temperature. Also record generator voltage on all
<br /> closed phases,frequency,current on all phases, load PF, load KW
<br /> Load KVA and Load KVAR.
<br /> F.FUEL SYSTEM 3.Record duration of system test in minutes
<br /> 1.Check main and secondary(if applicable)tank fuel and
<br /> record levels M.SITE PRE-DEPARTURE VERIFICATION
<br /> 2.Check day tank fuel and record level(if applicable) 1.All applied energy source lock out devices removed
<br /> 3.Check day tank controls and pumps.Test operate day 2.All controls and components in AUTO/REMOTE
<br /> tank controls where available(if applicable) 3.All GENSET breakers ON/CLOSED(except power operated
<br /> 4.Check all fuel hose,clamps,pipes,components and fittings paralleling breakers)
<br /> 5.Check fuel pressure and record readings running and loaded 4.Battery Charger operational/breaker ON
<br /> 6.Check governor linkage(if applicable) 5.Component heaters enabled/breaker ON
<br /> 6.Site Cleanup
<br /> Page 3 NA PMFS V1.3
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