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• API 653 In-Service Inspection Report MM h�A� <br /> for m m m m M <br /> Pacific Ethanol HMT Inspection <br /> Tank No. T-6103 August 7,2013 <br /> Stockton, CA Page 5 of 46 <br /> 2.0 SUMMARY AND REPAIR RECOMMENDATIONS <br /> The following is a summary of the significant findings of the inspection. <br /> FOUNDATION: The survey found the tank out of level by 1.04 inches. API 653 <br /> calculation for deflection of this tank is 0.63 inch. API 653 maximum deflection permitted <br /> for this tank is calculated at 0.26 inch. API 653 calculation for differential settlement does <br /> exceed the allowable (ref. API 653, Para. B.2.2). Normally, differential settlement is a <br /> good indicator of settlement related to foundation problems. In this instance, the tank <br /> rests on a raised concrete pad with no evidence of significant misalignment due to <br /> original construction. Since the tank is small in diameter, the short arc distance between <br /> settlement readings results in a very small allowable settlement per API 653 calculation. <br /> Because this tank is on a stable base, no corrective action or further evaluation of <br /> settlement is necessary at this time. The survey was conducted counterclockwise from <br /> the reference shell Manway A located at Station 0.0 (Survey Point 1). The <br /> circumferential distance between the survey points is 11.8 feet <br /> The concrete pad foundation has random hairline cracks present. These areas should <br /> be monitored for further degradation. If the cracking worsens, suitable repairs should be <br /> • implemented <br /> The moisture barrier has random areas of failed bond at the bottom edge projection, <br /> allowing water to enter under the tank bottom. A suitable moisture barrier should be <br /> installed around the entire tank bottom perimeter to prevent moisture from entering <br /> under the tank bottom which can lead to underside corrosion. <br /> SHELL: Shell thickness calculations indicate the safe fill height of 36.0 feet can be <br /> utilized with product specific gravities up to 1.000. The hydrostatic test height can, <br /> therefore, utilize this maximum fill height(ref. API 653, Para. 4.3.3.2). These calculations <br /> do not take into account operational restrictions from such items as the high-level alarms <br /> or owner/operator-imposed safe fill restrictions. <br /> This tank is anchored against seismic and wind overturning loads with thirty-six (36) <br /> anchor bolts and chairs that are located every 32 inches (approximately)around the tank <br /> perimeter (centerline to centerline) and embedded into the concrete pad. These anchor <br /> bolts are each 1 inch diameter. Due to the number of anchor bolts presently installed, <br /> seismic and wind overturning anchorage is adequate as long as there is no corrosion <br /> metal loss to the bolts. <br /> There are no reinforcing plates present under the vertical ladder and automatic gauge <br /> supports. These details have been present for an extended period with no issues found <br /> and no corrective action is required at this time. These areas should be monitored in <br /> future for signs of accelerated corrosion due to possible increased stress concentrations.. <br /> RECEIVED <br /> • <br /> APIRPTNEDOT REV 2 23262868/TE103r(Rev 1) 1A/t%13 3 14 <br /> ENVIRONMEN71 AL HEALTH <br /> DED' - MENT <br />