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bead or sand blasting to remove scale, vapor degreasing to remove machining oils and other <br />organics, alkaline cleaning to remove organics and for surface preparation, acid cleaning to <br />remove oxidation and for surface preparation for plating, electroplating or electroless plating,, <br />and'drying. Metals that are plated by WO include mainly copper, nickel, tin, rhodium, <br />indium, silver, and gold. The process steps employed depend on the surface finishing <br />specifications required of the research being performed and the application of the equipment <br />being fabricated. <br />MFO has traditionally used copper cyanide to plate parts, for example, in the high-voltage <br />klystrons used in the two-mile linear accelerator at SLAC. Copper cyanide plating provides <br />unique coating properties that are not readily replicated with non -cyanide copper plating <br />baths. WO also uses its cyanide plating capabilities to support other national laboratory <br />research throughout the country. Other laboratory researchers have also requested copper <br />cyanide in their surface finishing specifications. <br />After the parts are immersed in the cyanide bath, they are handled carefi�lly to reduce drag - <br />out before the parts are immersed in a single -stage rinse water bath. The rinse water is <br />treated on-site in batch mode in treatment tanks, using a conventional, two-step alkaline and <br />sodium hypochlorite oxidation process to destroy the cyanide. <br />After the cyanide destruction processing, the treated rinse water is forwarded to the Metal <br />Finishing Pretreatment Facility (MFPF), a conventional pH adjustment4locculation- <br />sedimentation pretreatment system of tanks, to precipitate and remove the copper and other <br />heavy metal before discharging the treated water to the sanitary sewer. This cyanide rinse <br />water is considered Category A because it is treated on-site and treated water's discharged to <br />the POTW. The water is treated to meet discharge requirements of the POTW under the <br />Clean Water Act. <br />The copper is precipitated and collected in a settling tank in the form of metal hydroxide <br />sludge in the MFPF. The sludge is concentrated in a filter press to form a filter cake. The <br />filter cake is dried and packaged for shipment to an off-site, permitted treatment, storage and <br />disposal facility. The copper cyanide treatment process, the MFPF, and the sludge dryJng <br />processes are authorized to operate under the California Tiered Permitting program, <br />MFO also works with gold and silver cyanide baths. Drag -out an <br />d rinse waters are typically <br />minimal, as the paras being plated'tend to be small. Asa result, drag -out and rinse waters are <br />returned to the bath to conserve gold and silver use, eliminating the need for treatment of a <br />rinse water waste stream. This approach is not as easily done with copper cyanide, since the <br />parts can be larger in size and bath integrity can be more difficult to control. <br />Hazardous Waste Management Ap roaches <br />Source reduction measures implemented to date include careful monitoring of all the baths, <br />including cyanide baths, to prolong their useful life. <br />Alternative measures in the form of operation changes, such as using a countercurrent rinse <br />bath, are not technically feasible due to space limitations. Some efforts have been made in <br />September 1, 2015 SB14 Plan II -2 <br />