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A Source Reduction Success- <br /> Century Laminators, Inc. <br /> Century Laminators,Inc-is a small(about 140 employees)printed circuit board manufacturer <br /> located in Anaheim.Although Century Laminators had already implemented some source <br /> reduction opportunities;the structured,systematic approach of SB 14 provided added benefit. <br /> The source reduction plan submitted to OPPTD by Mr. Chris Hensley, facility manager, <br /> scheduled the following source reduction options for implementation-. <br /> • increase concentration of copper in ctchant. This would result in an annual savings of <br /> $9,200,and reduce waste by 10%(37 tons), <br /> • reduce cleaning schedule. This would result in an annual savings of$7,700,and would <br /> reduce sludge production by No(1.5 tons/year). <br /> • install automatic flow sensors for rinses. This would result in an annual savings of <br /> I $8,250, and would reduce the potential for operator error that would increase sludge <br /> ,generation. <br /> • install automatic fluid dispensers(floor cleaner). This would result in an annual savings <br /> of$8,$50. Operator error had resulted in excess sludge generation due to improper` <br /> mixing of the floor cleaner. <br /> install panel sensors on conveyorized processing equipment. This would result in an <br /> annual savings of$2,455. <br /> modify oxide racks to increase drainage efficiency(cost benefit not quantified). <br /> • increase rack drip times. Potential reduction of dragout of 50%/ <br /> i1n Augustof 1998,OPPTD requested follow-up information from Century Laminators,Inc. <br /> Mr.Hensley,now the Vice PresidentofBusiness Development,is enthusiastic aboutthe source <br /> reduction planning program; In a letter to OPPTD,he states"The program has in fact been <br /> instrumental in changing our thinking in terms of modifying what we currently do, and in <br /> .valuating processes,equipment,and chemistries for future use. The modifications that were <br /> completed first due to their ease of implementation and low cost were not the greatest <br /> opportunities for reduction,but they did provide a smooth transition into the program and were <br /> carried out with enthusiasm and precision. These included increased drip times on our oxide <br /> line,rack modifications,And the installation of an automatic floor cleaning dispenser." <br /> Century Laminators,Inc.'smanifest data indicate source reduction progress-, <br /> Ship Year Total Tons <br /> 1995 525 <br /> 1996 459 <br /> 1997 481 <br /> 1998 233 <br /> Century Laminators' 1998 waste showed a 38%decrease from t996 levels- These figures <br /> give us some idea of the effects of Century Laminators' source reduction efforts. <br /> u <br /> T-, ,53 <br />