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INSPECTION REPORT R V CIRCUITS, INC. FACILITY NNE 23, 1993 DISCREPANCIES NOTED REQUIRING CORRECTION: 1. An engineered Palmer-Bowlus flume shall be installed to accurately monitor the discharge from the pretreatment system. 2. The pretreatment area must be hard-piped. No flexible tubing or hoses shall be allowed. 3. R V Circuit's Chemical Handling and Management Plan shall specify the minimum amount of polymer to be stored and maintained on the plant site. 4. A Management Plan addressing operations, maintenance and pretreatment procedures shall be developed by a licensed consulting engineer, which includes a daily operations checklist. and shall be followed by R V Circuits personnel to assure the effective, reliable operation of the pretreatment system. 5. R V Circuits consulting engineer's recommendation to hire a permanent, qualified and properly certified pretreatment system operator shall be accepted. Such pretreatment operator shall be on site at all times that any discharge is occurring. If R V Circuits intends to operate for more than one shift per day, then other pretreatment operator(s) must be on staff in order to provide shift operators to maintain and operate the system. The name(s) of the pretreatment operators, and certification numbers, shall be furnished to the City. 6. Cooling water shall be stored separately for reuse. The current method of routing the cooling water into the rinse tanks in the pretreatment area must be discontinued because this allows dilution of the wastestream in violation of Federal law when the plating area is not in full use. 7. Flow restrictors shall be installed on the rinse tanks to prevent dilution of the waste- stream. 8. All piping and all process tanks and equipment must be clearly and accurately identified on the facility drawings, with the process tanks listed as to type and capacity. All piping and process tanks shall be labelled as to contents and function. 9. All holding tanks containing chemicals or process wastewater must be double-contained in accordance with the City of Stockton Fire Code in order to prevent the entrance of treated wastewater into the storm drainage system.