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.Note: Avoid point loading the adapter when using a nylon strap wrench <br />to tighten. <br />B. Flanges — Before bonding onto the RED THREAD II pipe, make sure <br />the bolt holes line up with the mating bolt holes on the steel flange. Use <br />%" thick, full face 60-70 durometer gaskets that are chemically <br />compatible with the fluid going through the line. <br />C. Saddles — Join only to RED THREAD II pipe using adhesive DS -7014, <br />DS -7024 or DS -7069. Threaded connections must be made with a <br />flexible connector such as flexible hose to eliminate bending stress. <br />Tighten threads as if they were brass or other soft material. Torque to <br />35 ft./lbs. <br />Locate saddle on pipe and mark around saddle base. Use a file or rough <br />sandpaper(40 to 60 grit) to remove all surface gloss from the pipe 0. D. <br />where the saddle is to be bonded. Use circular or random pattern <br />during sanding to eliminate grooves on the pipe surface. Aftersanding, <br />locate saddle on pipe and mark hole to be cut in pipe. Cut a hole of the <br />same size as the outlet of the saddle using a pilot drill and circular hole <br />saw. Do not force the cutter or it will unduly fray the edges of the hole. <br />Clean all bonding surfaces with joint cleaner. Apply a heavy coat of <br />adhesive to the 0. D. of the pipe, I. D. of the saddle and the edges of the <br />pipe wall exposed by the hole. Place the saddle over the hole and <br />clamp with two hose clamps. Using a large screw driver, hand tighten <br />the clamps alternately until secure and adhesive squeezes, out all the <br />way around the saddle. This will insure that the pipe O.D. conforms to <br />the 1. D. of the saddle. The clamps may be removed after the bond is <br />cured and after the flexible connector is installed in the outlet. <br />V. Inspection. <br />During transportation, storage and handling, pipe can sometimes <br />incur rough treatment. Therefore, all pipe must be inspected for possible <br />damage to the bell, the spigot orthe pipe wall. Damaged sections must <br />be cut out or repaired. If in doubt about damage, contact your local <br />distributor. If pipe orfittings have been exposed to weather or sunlight <br />for an extended or unknown period of time, the following corrective <br />actions must be taken before installation and immediately prior to <br />bonding: <br />A. If spigot is exposed, cut 1 " off the end and retaper. This will remove the <br />surface degradation layer and give a fresh surface for bonding. <br />B. If bell of pipe or fitting is exposed, sand thoroughly until the entire <br />surface appears fresh. A flapper sander of about40 grit mounted on an <br />electric hand drill works well. T.A.B bells should be cut off, pipe <br />tapered and a sleeve coupling bonded on. <br />VI. Repairs. <br />A. On buried lines a permanent repair should be made before the line is <br />covered. <br />B. If the damage covers a small area, proceed as follows: <br />1. Cut a length of good pipe long enough to adequately cover the <br />damaged area and extending at least2" (and preferably4") beyond <br />either side of damaged area. <br />E FOURTHS OF THE <br />CIRCUMFERENCE IS LEFT <br />REMOVE ALL GLOSS <br />\ FROM BONDING SURFACES <br />/r <br />