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3.7.2.5.Monitor the pressure for one hour.Do not release air 3.8.2.5.Redope fittings and install plugs in all openings,except <br /> pressure. one service fitting in each compartment(needed for the test <br /> manifolds)and the reservoir fitting.Follow instructions in Point <br /> 3.7.3.AIR TEST OF END TANK(S) 3.1.5. (See FIGURE 3-6 and FIGURE 3-7.) <br /> 3.7.3.1.Connect the pressure source to the test manifold on the <br /> end tank(s).(See FIGURE 3-3 and FIGURE 3-12.) 3.8.2.6.Before doing the air test of the base tank(described in <br /> SECTION 3.8.3.)and the air test of the end tank(s)(described in <br /> 3.7.3.2.Pressurize the end tank(s)to 5 psig.Allow the pressure SECTION 3.8.4.),install a test manifold in the open service <br /> to stabilize by adding or removing air as necessary. fitting on both the base and end tank(s). <br /> 3.7.3.3.Close the air-supply valve on the test manifold on each 3.8.3.AIR TEST OF BASE TANK'S PRIMARY TANK <br /> end tank.Disconnect the air-supply line. 3.8.3.1.Connect the pressure source to the test manifold on the <br /> 3.7.3.4.Soap all service fittings and manways on the end base tank.(See FIGURE 3-3 and FIGURE 3-11.) <br /> tank(s).Watch for active air bubbles,which indicate a leak. 3.8.3.2.Pressurize the primary tank of the base tank to 5 psig. <br /> Allow the pressure to stabilize by adding or removing air as <br /> 3.7.3.5.Monitor the pressure for one hour. necessary. <br /> 3.7.4.AIR TEST OF SECONDARY TANK 3.8.3.3.Close the air-supply valve on the test manifold on the <br /> 3.7.4.1.Attach the quick-disconnect hose assembly from the base tank.Disconnect the air-supply line. <br /> monitor fitting to the primary-tank service fitting(with a female <br /> quick-disconnect fitting in place).This will allow air to transfer to 3.8.3.4.Soap all service fittings and manways.Watch for active <br /> the interstitial space.(See FIGURE 3-4 and FIGURE 3-13.) air bubbles,which indicate a leak.Look through the laminate for <br /> 3.7.4.2.Add air as required and stabilize the air pressure in the any active air bubbles rising to the top.Their presence would <br /> total tank system to 5 psig. indicate an internal leak.Also,check the reservoir for bubbles in <br /> the monitoring fluid.(The monitoring-fluid level will rise <br /> 3.7.5.EXTERNAL SOAP TEST during the air test.) <br /> 3.7.5.1.Soap the entire exterior of the tank,checking for leaks. 3.8.3.5.Monitor the pressure for one hour.Do not release air <br /> (Follow instructions in Points 3.1.6.through 3.1.8.,including pressure. <br /> Warnings following 3.1.8.)Watch for active air bubbles,which <br /> indicate a leak.Pay special attention to fittings and manways. 3.8.4.AIR TEST OF END TANK(S)'PRIMARY TANK(S) <br /> 3.8.4.1.Connect the pressure source to the test manifolds on <br /> 3.7.5.2.Monitor the pressure for one hour. the end tank(s).(See FIGURE 3-3 and FIGURE 3-12.) <br /> 3.7.5.3.When the test is completed,carefully release the air 3.8.4.2.Pressurize the primary tank of the end tank(s)to 5 psig.Allow <br /> pressure from the tank by opening the air-supply valve. the pressure to stabilize by adding or removing air as necessary. <br /> 3.7.5.4.When the airflow stops,remove the test manifold. Note: The monitoring-fluid level will rise during the air test. <br /> 3.7.5.5.Replace the protective covers in the service fittings. 3.8.4.3.Close the air-supply valve on the test manifolds on the <br /> end tanks.Disconnect the air-supply line. <br /> 3.8.TESTING A DOUBLE-WALL MULTICOMPARTMENT <br /> TANK WITH A WET INTERSTITIAL SPACE 3.8.4.4.Soap all service fittings and manways.Watch for active <br /> air bubbles,which indicate a leak.Check the reservoir for <br /> CAUTION bubbles in the monitor fluid.(The level of the monitor fluid will <br /> Never pressurize a wet interstitial space.Doing so may naturally rise due to the pressure in the primary tank.) <br /> damage the primary tank or cause tank failure. <br /> 3.8.4.5.Monitor the pressure for one hour. <br /> 3.8.1.GENERAL <br /> 3.8.1.1.See FIGURE 3-10 for reference. 3.8.4.6.When the test is complete,carefully release the air <br /> pressure from all compartments by opening the air-supply valve. <br /> 3.8.2.BASE TANK'S PRIMARY(INTERNAL)TANK <br /> 3.8.2.1.Keep the tank vertical(the reservoir on top)at all times 3.8.4.7.When the air flow stops,remove the test manifolds. <br /> or the monitoring fluid may drain from the reservoir. 3.8.4.8.Check the monitoring-fluid level in the reservoir.It <br /> 3.8.2.2.Remove all temporary service-fitting plugs and the should be at approximately the same level as the pretest level. <br /> reservoir-fitting plug. 3.8.5.SECONDARY TANK(EXTERNAL) <br /> 3.8.2.3.Check the monitoring-fluid level in the reservoir.It 3.8.5.1.Check the exterior of the tank for monitoring fluid.(The <br /> should be about 1/4 full. monitoring fluid is dyed blue to distinguish between moisture <br /> and monitoring fluid.)If monitoring fluid is found,wipe the tank <br /> 3.8.2.4.Visually check the interior of each compartment for dry and verify that the monitoring fluid does not reappear.Lift <br /> monitoring fluid.There should not be any. the tank to check the bottom.Do not roll the tank. <br /> 9 <br />