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KLEINFELDER <br /> ' sugar. The syrup left after crystallization is molasses. The sugar was then dried in <br /> granulators and stored in the sugar warehouse or silos, or ground into powdered sugar. <br /> According to Mr. Tucker, the sugar produced at the Manteca plant was shipped off site <br /> in bulk. <br /> 1 The various heating and evaporating processes utilized steam produced by the boilers. <br /> The boilers on site were fired using fuel oil and/or natural gas. The heated water was <br /> cooled in cooling towers. According to Mr. Tucker, the cooling towers on site have <br /> never used hexavalent chromium as a scale inhibitor. <br /> Process water generated during the manufacturing process was discharged to the <br /> wastewater ponds. The waste stream included boiler blowdown, acidic and caustic <br /> wastes, and scrubber wastes. After sediment had settled out of the wastewater, the <br /> water was reclaimed for use on the crops grown on site. <br /> The manufacturing plant equipment required lubrication in the form of industrial <br /> greases. Hydraulic oil was also likely used in the plant equipment. The processing <br /> equipment was cleaned using acid or caustic solutions. Solvents were used in the <br /> machine shop for parts cleaning. Cutting oils were also commonly used in the machine <br /> shops. <br /> ' Maintenance activities at the Spreckels Manteca plant also included the repair of motor <br /> ' vehicles such as cars and farm machinery, and the maintenance of a locomotive <br /> operated on site by Spreckels. The locomotive maintenance was not conducted at a <br /> specific location but was done on the tracks wherever necessary. <br /> ' The Spreckels Manteca property also contained a large amount of cropland, mostly <br /> almond orchards and grain crops. The cropland served two purposes: providing a <br /> buffer zone between the factory and the adjacent community, and providing a means of <br /> disposing of clarified wastewater from the plant, via irrigation. The sediment, which <br /> would accumulate in the wastewater ponds, was periodically removed and spread on <br /> the feedlot. Beet chips, organic material and dirt removed from the beets were also <br /> spread on the feedlot where cattle consumed the edible portion. <br /> 3.2. BACKGROUND ON LIME POND AREA <br /> Since its construction in 1917, the Manteca Sugar Factory has been operated by <br /> Spreckels Sugar Company (Spreckels). As noted above, above-grade waste water <br /> ponds collected wash water, waste water and process water from the sugar refining <br /> operation. Process water generated during the sugar refining and plant operation was <br /> ' discharged to the waste water ponds. Additionally, there are two small "finger ponds" <br /> on site where the water was used for irrigation. <br /> The waste water ponds on site were permitted under 1961 Waste Discharge <br /> requirements. In 1977, the Waste Discharge Requirements (WDRs) were revised for <br /> the existing ponds (RWQCB Order No. 77-247). The waste discharge requirements <br /> 20-3978-03.MN7/ST08R117 2008 <br /> February 1, <br /> 0 2008 Kleinfelder Page of 08 <br />