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WASTE DISCHARGE REQOMENTS ORDER NO. 5-01-148 • -2- <br /> FOX VALLEY CORPORATION <br /> AND FOX RIVER PAPER COMPANY <br /> RIPON MILL <br /> SAN JOAQUIN COUNTY <br /> with a caustic solution. The spent caustic is commingled with other mill effluent and <br /> discharged to the clarifier. Wastewater effluent to the clarifier from the papermaking <br /> process averages 1.0 - 2.0 mgd. <br /> 5. Low conductivity regeneration brine from the cogeneration plant water softeners and the <br /> mill effluent are collected in a sump and discharged into a circular primary clarifier. The <br /> clarifier effluent is discharged into two aeration stabilization basins (ASB)in series, as <br /> shown on Attachment B. The first, ASB No. 1, is a 14-foot deep, lined basin converted <br /> from an abandoned sludge pit. The second, ASB No. 2, is an unlined, 5-foot deep basin. <br /> Effluent from ASB No. 2 is disposed of on-site to percolation and irrigation fields through <br /> a system of pumps and irrigation pipelines. The original No. 1 and No. 3 effluent ponds <br /> (renamed as Overflow Ponds No. 1 and No. 2) have been removed from the wastewater <br /> treatment system and are used only to contain excess wastewater in the event of a system <br /> upset or a 100-year storm event. Similarly, Overflow Ponds No. 3 and No. 4 can be used <br /> for overflow situations. The hydraulic capacity report, dated 26 April 1996, concludes that <br /> the storage ponds and percolation fields have sufficient capacity to accommodate 60 <br /> million gallons per month total flow. Clarifier and ASB sludge is discharged to an on-site <br /> sludge pond. The sludge pond is an inert waste disposal unit. <br /> 6. The daily maximum discharge is 2.5 million gallons and the monthly maximum discharge <br /> is 60 million gallons. <br /> 7. The Discharger also receives water from an electric cogeneration plant located adjacent to <br /> the mill, but owned by others. Water supplied to the cogeneration plant is treated by a <br /> reverse osmosis (RO) filtration unit. The 4-stage RO process removes 95 percent of the <br /> dissolved solids from the water; the purified water is used to make steam. The steam can <br /> then be recycled without contaminants clogging the system and damaging the generator <br /> turbine blades. The RO effluent goes directly to the clarifier thence ASB Nos. 1 and 2. <br /> 8. The inactive sludge pond was temporarily used as an aeration basin for secondary treatment <br /> of mill effluent. Inert dewatered sludge from the inactive sludge pond was at one time <br /> placed on 50 acres and disked into the top eight inches of soil as a soil amendment. <br /> WASTE CLASSIFICATION <br /> 9. Past discharges have resulted in elevated levels of total dissolved solids (TDS) beneath the <br /> disposal areas. Wastes discharged to percolation areas in the past had TDS levels as high as <br /> 2500 mg/l. <br /> 10. Regional Board staff determined that past waste discharges were classified as "designated <br /> wastes" under Title 23, California Code of Regulations,Division 3, Chapter 15. <br />