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5) Dipstick number(%)=82' top of the Face Seal Adaptor In the spill container to the Tape measure IMPORTANT:Remove all chips and shavings generated Tank diameter(Y)=92' bottom of the tank(Dint.'B*). In steps 3 thru 5 out of the cut end ofthe tube.DO NOT (Y)-(X)=(Z) (92'-82'=101 IMPORTANT:Inspect the riser pipe for any foreign ma- / remove chips and shavings by dumping thru valve (Z)=1(r terial.Over spray from tank relining or any Internal body. 6) (Z)-2'=C (10'-2"=8') burrs inside ofplpe must be removed priorto lnstalla- Mark Upper Tube C=8' tion.Failure to have an unobstructed riser pipe may i STEP 4:FILE THE UPPER DROP TUBE prevent proper installation and operation of the valve. (Cut Line) 7) Is 8"less than 6-1/2'i File the upper tube square,and remove any buns or The 71pes.SO designed cannofor t Instlation liednto Intoschschedule u seam rough edges.Make sure the cut is flat and square. riser pipes.The7150 cannot be Installed into schedule Figure2 NO Measure the distance from the top of the FSA- Writer pipes. IMPORTANT:CarefullyfileagoodchamferontheIn- 400FaceSealAdaptorinstalledontheriserpipe side edge the drop to the Inside,top lip of the storage tank and ob- STEP2:MARKTHETUBE STEP 3:CUT UPPER DROP 9 Ptube In provides tep8. the Attach the supplied band clam to the upper tube Jun polypak seal and Inlet tube Installed In Step e. talo measurement(AI. Use the result from Step 1 and HOW TO LOCATE THE PP P PP 1 POSITION OF THE 71SOAT95%TANK CAPACITY to below the mark and ensure that It is assembled square Upper tube length=C+(A) mark the upper tube.Measure the distance from the tothetube.Theclamp can be used as a guide for mak- seam where the upper tube and valve body meet.Use Ing a square cut.If a vise Is used,clamp on the valve For testable models only,ending In'r:Upper Tube atape measure to mark the calculated upper tube body casting only to avoid damage to the float and Length-C+(A)-1-1/2" length onto the upper tube See Figure 2. tubes lSee Figure 3A).Carefully saw through the tube squarely,at the mark made in Step 2.Use hacksaw ASSEMBLY INSTRUCTIONS Tye mwure with a new fine-tooth blade.Notating the upper tube as the sawing progresses will minimize run out and en, sure asquare 90degreecut Remove the band clamp IMPORTANT:Each of the numbered steps In the Instal- after tube is cut. lation instructions are designed as a CHECK LIST to en- CAUTION-DO NOT use a pipe or tubing cutter to cut sure proper installation and trouble free operation of Mymne the OPW 71 SO Overfill Prevention Valve. the upper drop tube,this may damage the tube, causing it to be out of round thereby prohibiting Read and follow these steps carefully,checking them Riser RPe assembly of the unit. off as you proceed. Sal�Adpiplar IA. Fig— To T tit (g) Figure numbers correspond to step numbers for easy ToD B•D.)TO Tank reference. STEPS:SANDTHE UPPER DROP TUBE Sand the Inside of the drop tube with sandpaper and/or STEP 1:MEASURE steel wool to remove all buns and sharp edges.After Install the OPW Face Seal Adaptor the OPW Thread- sanding wipe down the Inside ofthe tube with a clean P rag from the top to approximately 4 Inches down to on Spill Container on the FIII Riser(Refer to the lnstalla- remove any debris. tion Instructions Supplied with the Spill Container).In- Figure 1 sert a tape measure through the riser pipe and hook It under the Inside of the tank in the lengthwise direction. clean the Failuretoproperly chamfer,sand,and 9t lean the drop tube may cut the seal and result in a Measure the distance from the top of the Face Seal failure of a pressure decay leak test. Adaptor the Inside the base of the spill container bucket Just below the drain valve outlet window to the LNW�b Figure3A Inside,top lip of the gouge unit Dfm.'A�(See Figure 161 A)• The top flange on the 71 SO will rest on the Face Seal AdaptorJust below the drain valve outlet,and be locked In place between the Face Seal Adaptor and the — / mn°cess 4"nlpple that is Installed In the spill container with the - J�k lack Screw Kit(Sea Figure 1A).(For riser pipe configu- . rations other than that shown,consult Installation M-- hoe xn drawings or use other necessary means to measure Dl- B'"" 9 ry YWYasn 8 o-Rmg seal pssengaor mension'A'). (fy d Fem —Seal Using a tape measure,measure the distance from the Sale Mapraq 7180 1 ndep°- Figure 5 cr car Figure TA 5 Figure 38 6 STEP 6:APPLY GREASE TO DROP TUBE 171 SO-TOOL PROCEDURE BELOW, STEP IOA:TIGHTEN THE 71 SO-TOOL FOR71 SO-TOOLC,SEEPAGE 9 Use the three view holes to ensure that the tool seats Apply black moly grease to the Inside diameter of the FOR 7150-TOOLCT,SEE PAGE IO out flat against the top ofthe inlet tube.To prevent upper drop tube.Make sure coverage Is completely vertical movement of the tool during drilling,hand around the tube as shown in Figure 6. Nae:71 SO-TOOL a an only be used with testable tighten all three knobs evenly to the upper droptube. / 13 overfillslfmodifiedasshown below.AtI See Figure 10A. wide slots must be added to accommodate mat lug. STEP 11A:PREPARE DRILL AND BIT _ Add IMile Confirm that the stop on the 3/16'drill bit supplied slot to use with with the 71 SO-TOOL is in the correct position before 1testableva,_ drilling.Thestoplsfactorylnstaliedatadistancebe - tween 2'tO 2-1/16'from the tip with the 71 SO-TOOL If n the stop is not at the correct position it must be fixed Figure .�l before drilling. �NOTI:T,,able estelet le I-us,haveablettom port in —� CAUTION:If the drill stop Is not in the proper loca- line with float.Testable inlet tube bottoms out on tlon(allure o/a pressure decay leak test may result stop,it does not bottom out on inlet flange.See Fig- /® re 8A Figure 6 STEP 7:APPLY GREASE TO POLYPAK SEAL 71 SO-TOOL Modlfiotlons for Testable Inlet Ensure that the polypak seal Is Installed on the Inlet � I -4 tube with the lip up as shown In Figure 7.Apply black STEP 9A:INSERT 7150-TOOL OVER INLET TUBE I moly grease to the polypak as shown.Make sure cover- To install the 71 SO-TOOL(sold separately)over the inlet age is completely around the polypak seal. tube,first loosen all three knobs,so the tool can pass Tip to stop dimension must be freely over the inlet tube flange.Align the slot on the 2'10 2-1/16• Enure polypak Cable port must be in tool with the key on the Inlet tube and insert the tool lip Is up down.See Figure 9A. Figure 1 to line with float aomenel Hand STEP 12A:DRILLHOLES Inlet \7 roe slot s„m, View holes ugh- With the in, tube and 71 SO-TOOL in place,carefully Tube Fd7>Ak L knobs drill a 3/16'dlameter hole In the upper tube using the %r\• °rA drill bushing In the knob as a guide.The drill gap ispo- '�. --'r sidoned so It will bottom out against the knob after the / Figure BA bit has drilled through the upper drop tube.if the stop Testable Models Only is positloned wrong either no hole will be drilled,ora through hole could potentially be drilled through the Inlet rube.If no hole Is drilled return to step i l A and ozzzMPIy9rease SEE Q! check the stop dimension.If a hole Is drilled through around polypek the inlet tube or Into the screw hole the assembly Is not TOOL• eve salvageable.Drill(2)more holes in the two remaining F19um7 Tube knobs. SEE PAGE 9 FOR I NSTRUCTIO NS USING THE 71 SO- eas• STEP 6:INSTALL INLET TUBE TOOLC. _ Insert the Inlet tube Into the upper tube until the upper mats atsagainst the flange on the inlet tube.Ensure SEE PAGE IO FOR INSTRUCTIONS USI NG THE 7ISO- polypak isInserted evenly and stays inInlet tube TOOLCT• groove. Note:tesm61e7lSOmodeh dingwftha Rrmquimtbe I 71SO-TOOLCT .d1fied71SO-TO0Lor7lSO.TO0LC a Drill thru upper Figure 9A Figure 10A tubeony Figure 12A 7 8