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0 <br /> Repair procedures Center the coupling around the gap in the pipe. <br /> (cont.) Abrade all bonding surfaces before applying adhesive. <br /> • Coat the cut ends of the pipe and bonding surfaces with adhesive,then bolt the <br /> coupling halves together. <br /> 3 <br /> Apply adhesive to max <br /> cut ends of pipe Glued areas <br /> Fig.9-3.Moderate damage can — <br /> be repaired by cutting out a short <br /> length of pipe and joining the <br /> ends with a complete coupling or <br /> a half-coupling. <br /> 1 min <br /> Square-cut pipe ends <br /> (not tapered) <br /> Half-coupling <br /> (full coupling optional) <br /> Major damage(over 3 inches in length) <br /> Damage in which more than three inches of pipe must be removed is considered major. <br /> Major damage is typically caused by excavation equipment or large objects striking the <br /> pipe.Repair major damage with a replacement nipple and one or more repair couplings. <br /> • For damage less than 12 inches in length,a single full-size,14-inch long coupling <br /> will provide the required 1-inch pipe insertion at each end. <br /> • To make repairs greater than 12 inches in length,use two full-size or half-couplings <br /> tojoin the replacement nipple with the existing line as shown in Fig.9-5. <br /> • Follow the guidelines given for minor damage:abrade all bonding surfaces,coat all <br /> cut pipe ends with adhesive and observe spacing and insertion depth require- <br /> r———————————— ments. <br /> Failure to restrict the maximum gap <br /> between pipe ends to 3 inches and <br /> to provide a minimum 2-inch <br /> insertion depth of pipe in the repair I 3<Repairarea<10 <br /> couplings nullifies the <br /> UL listing mark. I Gluedareas <br /> L------------J <br /> Fig.9-4.Major damage is repaired by rJ— <br /> removing the damaged pipe.Affected IN/ <br /> areas under 10 inches in length are <br /> repaired using a full-length coupling to <br /> hold a pipe nipple. ( 3 max <br /> 1 min —► gap <br /> Full coupling <br /> do Repair area>10 <br /> Fig.9-5.Repairs over 10 inches inGlued areas 3 max <br /> length are made byjoining a <br /> replacement nipple to sound pipe <br /> with whole orhalf-couplings at <br /> each end. <br /> 1 min <br /> Half-coupling <br /> 14 <br />