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6 <br />1. Using the front plate as a template <br />mark and drill all holes necessary for <br />mounting the Bulkhead fitting. <br />2. Using Acetone, clean all fiberglass <br />and fitting surfaces before installation. <br />(All Blueline Bulkhead fittings are pre - <br />cleaned in Acetone prior to packaging, <br />however we still recommend cleaning <br />prior to installation.) <br />3. Follow all instructions for using <br />the cartridges, gun, and static <br />mixers. Liberally apply a bead of <br />Blue Bond 801 along the inside <br />flange surface of both the front and <br />the back plate. <br />4. Quickly install both Bulkhead <br />fittings with the fill ports positioned at <br />the top of the boots. The bonding <br />agent will set up in just a few minutes <br />so it is critical to a successful <br />installation that this is done while the <br />bonding agent is still soft. <br />S. From the inside of the sump, install <br />nuts onto Bulkhead studs carefully to <br />insure that they do not cross thread. <br />6. Tighten all nuts and insure that the <br />Bulkhead fitting is pulled tightly against <br />the sump wall on both sides of the <br />sump. <br />7. Once the Bulkhead fitting is <br />tightened into place allow <br />approximately ten minutes for the Blue <br />Bond to setup prior to installing the <br />FRP through the fitting. <br />8. Prepare FRP by sanding the <br />surfaces that will be inside the <br />Bulkhead fitting. Using Acetone clean <br />off any fiberglass dust that results from <br />sanding. <br />S Insert FRP into its final position <br />th!,ough the sump wall and into the <br />Bulkhead fitting. <br />10. Install band clamps on the <br />Bulkhead clamping surfaces and <br />tighten to insure a good seal. <br />I <br />11. Follow all instructions for using the <br />cartridges, gun, and static mixers. <br />Using Blue Fill 4036 insert the tip of the <br />static mixer into one of the vent ports <br />and fill the entire fitting until material <br />begins to come out of the opposite fill <br />port. <br />12. Within a few minutes the Blue Fill <br />will cure and create a water tight sump <br />penetration. <br />