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THE XLP...3 STEAEAK TEST <br />The Red Jacket XLP leak detector is <br />a pressure -sensing, piston -operated <br />valve designed to indicate a leak in the <br />piping between the leak detector and <br />the dispenser. <br />When the line pressure is at approxi- <br />mately less than 1 psi and the sub- <br />merged pump is turned on, a controlled <br />amount of product (three gallons per <br />Position 1 <br />Pressure F <br />Valve <br />Less than <br />1 PSI <br />Vented <br />to Tank <br />♦ii R nn-- i� <br />uii.t ��ul <br />I <br />The Trip or Relaxed Position. Under <br />normal operating conditions, it is <br />assumed that the lines are filled with <br />gasoline. When the system pressure is <br />less than 1 psi, the piston and poppet are <br />in their "down" or "tripped" position. The <br />position of the valve poppet is such as to <br />allow approximately 1-1/2 to 3 GPM flow <br />into the delivery line through a bypass <br />opening in the XLP valve poppet when <br />the submersible pump starts. Since the <br />system is full, pressure builds rapidly and <br />the poppet moves to the leak sensing <br />position assuming there is no leak <br />present. The pressure relief valve <br />prevents any build up of pressure under <br />piston when in trip position by allowing <br />relief of trapped product. <br />hour) is metered through the XLP into <br />the piping system. If a leak is present <br />that equals or exceeds this amount, as <br />much product escapes from the system <br />as is metered in through the XLP. <br />Under this condition pressure cannot <br />build up in the piping system. When a <br />nozzle is opened, a poppet in the XLP <br />moves to a position that restricts the <br />ITO Discharge Line <br />2. Leak Sensing Position. As the <br />pressure builds to approximately 20 to 22 <br />psi (rapidly) the piston has moved the <br />poppet to such a position as to almost <br />stop the flow into the piping through the <br />XLP valve poppet. In this position, all <br />the flow must then travel around the <br />metering pin which limits it to approxi- <br />mately 3 GPH rate. If a simultaneous <br />loss from the system equals or exceeds <br />this amount, the line pressure will not <br />build beyond this point and the valve will <br />remain in the leak sensing position with <br />the main flow blocked. If there is an <br />attempt to dispense while the valve is in <br />this position, the line pressure will drop, <br />the piston will respond, and the poppet <br />will return to Position 1 where the 1-1/2 <br />to 3 GPM will flow to the dispensers' <br />i <br />c <br />1-1 <br />flow to approximately 1-1/2 to 3 GPM. <br />This is the indication to the operator that <br />a leak is present.' <br />If there are no leaks, pressure rapidly <br />builds in the system forcing the XLP to <br />open to the full -flow, position. In a <br />system with no leaks, it takes approxi- <br />mately two seconds for a complete test. <br />No further line testing takes place until <br />the line pressure drops below 1 psi. <br />jTo Discharge Line <br />If there is no leakage in the system, the <br />small flow around the metering pin <br />increases the line pressure to 22 psi in <br />approximately two seconds at which <br />point the piston will snap the poppet to <br />Position 3, allowing full flow. Any product <br />relieved through pressure relief valve <br />during trip position will be vented through <br />vent tube to tank. This allows piston to <br />move freely with no back pressure to <br />hamper its movement. <br />3. Non -Leak Position. This position allows <br />full flow. The poppet will remain in this <br />position as long as the sytem pressure <br />remains above 1 psi. At less than 1 psi, <br />the poppet will return to Position 1 and <br />the next time the pump is activated, the <br />XLP will perform a line test. <br />'If the dispensing system (the solenoid valve and the nozzle) is opened previous to the completion of the line test, the XLP will detect this opening <br />as a leak and restricted flow will result. Closing of the nozzle(s) for a period of time, adequate to allow completion of the line test, will allow the XLP <br />to open. This, in turn, will allow full flow providing there is no additional escape for fuel in the system. <br />• <br />0 <br />Per the above process, this product is designed and sold to detect leaks of approximately 3GPH or <br />greater only. For leaks of less than approximately 3GPH, please consult with your Marley Pump Company • <br />representative. <br />XLP-31010/92 M A R L E Y <br />THE MARLEY PUMP COMPANY <br />A Division of Tfte Marley Company <br />