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11 <br />4.0 FLEXWORKS PIPE ACCESSORIES <br />There are a variety of accessory components which may be <br />used with OPW-FCS's flexible piping systems. <br />4.1 Standard Test Boots and Reducer Test Boots <br />When OPW-FCS's double wall flexible piping is fitted with <br />swivel couplings, you can incorporate the use of rubber test <br />boots and small diameter plastic tubing to provide access <br />to the interstitial space of the double wall piping. One end <br />of the rubber test boot clamps down onto the outside of the <br />secondary jacket and the other end of the boot is clamped <br />onto the outside of the ferrule of the swivel pipe coupling. <br />The test boot includes a rubber boot and two band clamps. <br />NOTE: The test boots are not used with single wall <br />piping or coax fittings & couplings. <br />4.2 Test Tubes <br />These 36" long plastic tube assemblies <br />are designed to provide access to the beginning and end of <br />the interstitial space of double wall pipe for initial and <br />periodic air pressure testing. There are two <br />types of test tubes available for use. One <br />type is used with test boots and fitted with <br />a barbed elbow and stainless steel band <br />clamp on the lower end for insertion and«, <br />clamping into the test boot port. The other <br />type, the coax test tube is used with the <br />coax pipe adapter and fitted with a 1/4" NPT male nylon <br />threaded fitting for connection to the threaded test port. <br />4.3 Connector Tubes <br />These short plastic tube assemblies are <br />designed to reroute the interstitial space of, <br />one double wall flexible pipe section <br />around a metallic junction tee fitting to the <br />next double wall flexible pipe section. They <br />come fitted on each end with a barbed air <br />stem coupling elbow and stainless steel <br />band clamp for insertion and clamping into the test boot <br />port. <br />NOTE: The connector tubes are not used with single <br />wall pipe and coax fittings and couplings. <br />4.4 Crossover Supports <br />These two piece supports are used to <br />separate flexible piping runs at all <br />+�x. <br />crossover intersections, providing sufficientF <br />support to prevent the upper pipe from <br />deforming the lower pipe. <br />5.0 INSTALLER TOOLS <br />OPW-FCS offers a variety of Installer <br />tools for installing OPW-FCS's flexible <br />piping system. <br />NOTE: To insure proper installation `^ <br />and product warranty coverage, only <br />OPW-FCS pipe coupling equipment <br />and pipe fabricating tools must be used. <br />F <br />37 OPW FUELING CONTAINMENT SYSTEMS <br />5.1 Pipe Cutter <br />The FlexWorks pipe cutter is designed <br />to produce a clean and even pipe cut which <br />is necessary for proper coupling attachment. <br />5.2 Jacket Cutter <br />This stripping tool is used to strip off a section <br />of the secondary jacket on the outside of the <br />double wall piping. This is required for <br />installation of swivel pipe couplings. <br />NOTE: When using coax pipe couplings, <br />do not strip the secondary jacket of the <br />pipe. <br />5.3 Coupling Machine <br />The FlexWorks Coupling Machine is required <br />for the installation of both coax and swivel pipe <br />�x <br />gauge or a valve stem (not included). Test <br />couplings. This electrically -driven hydraulic <br />caps are used to test the integrity of each <br />machine is designed to internally expand the <br />5.5.1 Coax Test Caps -- - — <br />metal pipe insert installed at the end of a <br />Coax test caps are available to test <br />flexible pipe section. Coupling machines are <br />to coax fittings. Both the primary pipe and <br />available in both 110 and 220 volt models. <br />secondary jacket of the double wall pipe <br />Consult your local OPW-FCS distributor for availability <br />for rental or <br />purchase of the coupling machines. Remote coupling <br />machines are also <br />available. <br />lessen the possibility of damage. <br />5.4 Swivel Wrench <br />This open ended wrench is sized to fit the <br />swivel nut of the swivel pipe coupling. It is <br />used to tighten the swivel nut on a metallic <br />fitting, adapter or connector. <br />NOTE: When installing swivel couplings, I i <br />hand tighten the coupling onto the OPW-FCS fitting until it is snug. <br />With an OPW-FCS Swivel Wrench, tighten the coupling nut 1/4 turn <br />more or to 200 in/lbs. Do not allow the pipe to rotate during <br />tightening. This procedure will prevent over tightening of the <br />coupling past the maximum 200 in/lbs. <br />5.5 Test Caps <br />These custom threaded plugs have a 1/4" <br />NPT port in the end for attachment of an air <br />gauge or a valve stem (not included). Test <br />caps are used to test the integrity of each <br />pipe section prior to installation. <br />5.5.1 Coax Test Caps -- - — <br />Coax test caps are available to test <br />1-1/2" and 2" pipe sizes and attach <br />to coax fittings. Both the primary pipe and <br />secondary jacket of the double wall pipe <br />section can be tested with the coax test cap. <br />