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WASTEWATER PRETREATMENT <br /> A schematic showing the proposed routing and relative volumes of wastewater <br /> flows through pretreatment facilities is shown in Figure 1 . The most <br /> significant changes involve the use of additional mud bins for settling, the <br /> use of the white tank for final settling and equalization, and the diversion <br /> of relatively clean waters around the pretreatment facilities. <br /> Wastewater from the bulk dump flume will be directed to 2 or 3 (depending upon <br /> flow rate) mud settling bins. Most soil particles will settle out in these <br /> bins. Some of the overflow from the bins will be recycled back to the dump <br /> flume, while most will be directed to the white mud settling tank. <br /> Plant wastewater will be directed to the dissolved air flotation tank (DAF) <br /> for the separation of organic and inorganic solids. Skimmed and settled <br /> solids from the DAF will be directed to a separate mud bin. Effluent from the <br /> DAF tank will flow to the white mud settling tank. Cooling tower and boiler <br /> water will be sent directly to the white mud settling tank, thereby bypassing <br /> approximately 25% of the total plant flow around most of the pretreatment <br /> system. <br /> From the white mud settling tank, wastewater will be pressurized and conveyed <br /> to the irrigation fields through a new 12 inch PVC mainline. Overflow from <br /> the white mud settling tank will flow into the old standpipe and be pumped to <br /> the irrigation fields through the existing 6 inch mainline. In the unlikely <br /> event that plant flows exceed the combined capacities of the 12 inch and 6 <br /> inch systems, excess wastewater will flow to the emergency storage pond. <br /> The capacity of the existing DAF unit is 440,000 gpd based on industry <br /> standards for a unit of its size (14 ft diameter) . Under the new wastewater <br /> piping configuration, approximately 45% of the total wastewater is expected to <br /> flow through the DAF unit. Therefore, the existing DAF unit should be <br /> adequate until total wastewater flow begins to exceed 970,000 gpd. A second <br /> DAF unit of roughly equal size is tentatively planned for installation before <br /> the 1992 season to provide adequate capacity for the expected DAF portion of <br /> the 1 .5 Mgal/d ultimate total design flow. <br /> WINTER SEASON OPERATIONS <br /> In the "Report of Waste Discharge", November - May sauce operations were <br /> listed as generating approximately 25,000 - 75,000 gallons per day. Based on <br /> data from a pilot run of sauce operations this past winter, 30 day average <br /> flow rates are expected to be below 40,000 gpd over the next five years. <br /> Daily peak flows are expected to remain below 75,000 gpd. Sauce operations <br /> will be performed on a five day per week basis. BOD concentrations during the <br /> pilot run averaged 700 mg/L and are expected to remain below summertime levels <br /> (approx. 1300 mg/L) . <br /> A water balance for land application of wastewater during the entire year is <br /> shown in Table 1. In January, the amount of deep percolation needed in a <br /> 2 <br /> RP102-0 <br />