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n <br />3.1. GENERAL <br />3.1.1. Xerxes tanks are tested prior to shipment, but all <br />tanks must be retested prior to installation — even if shipped <br />with vacuum — in order to verify the absence of shipping and <br />handling damage. <br />3.1.2. The tester is responsible for verifying that all of the test <br />equipment is in good working condition, and is properly <br />configured and calibrated. <br />3.1.3. Construct a test manifold as shown in FIGURE 3-1. The <br />air -supply gauge must have a maximum full-scale reading of 15 <br />psig with 114 -Ib. or 1110 -Ib. increments, and a pressure -relief <br />device set at 6 psig [4 psig for 12 -foot tanks]. <br />19 1011111*15 <br />3.1.4. In air tests, temperature change could be a factor in <br />changes in gauge readings. <br />Note: Multiple test manifolds will be required to test <br />multicompartment tanks. <br />3.1.5. It is the installer's responsibility to select a thread sealant <br />that is compatible with the product being stored. Some sealants <br />cannot be used with some products. Remove, clean and redope <br />all factory -furnished temporary plugs with appropriate thread <br />sealant. Install permanent plugs in all unused openings. Make <br />sure all manway bolts are tightened, and fitting plugs are <br />properly doped and sealed. <br />3.1.6. Refer to the appropriate section below for instructions for <br />the following situations: <br />3.1.6.1. For testing a single-wall tank, see SECTION 3.2. <br />3.1.6.2. For testing a double-wall tank with a dry interstitial <br />space, see SECTION 3.3. <br />3.1.6.3. For testing a double-wall tank with a liquid -filled <br />interstitial space, see SECTION 3.4. <br />C <br />3.1.6.4. For testing a single-wall multicompartment tank with a <br />single bulkhead, see SECTION 3.5. <br />3.1.6.5. For testing a single-wall multicompartment tank with <br />double bulkhead(s), see SECTION 3.6. <br />3.1.6.6. For testing a double-wall multicompartment tank with <br />dry interstitial space, see SECTION 3.7. <br />3.1.6.7. For testing a double-wall multicompartment tank with <br />liquid -filled interstitial space, see SECTION 3.8. <br />3.1.7. If damage is detected, do not attempt repairs. Contact <br />the UST coordinator at the Xerxes plant nearest you. Telephone <br />and fax numbers are found on the back cover of this manual. <br />3.1.8. After installation and before backfilling to grade, testing <br />must be repeated to verify that no damage has occurred during <br />installation. <br />When the tank is under pressure, the manways and/or <br />fittings may dislodge, or the tank could rupture and result <br />in death, serious personal injury or property damage. <br />Before beginning the test, notify all people on the test site <br />to remain in a safe location. ALWAYS ATTEND TO THE <br />TANK DURING THE TEST. Shand dear of manways, fittings <br />and tank ends during the test. <br />AWARNING <br />The maximum test pressure is 5 psig [3 psig for a 12 -foot <br />tank]. Position the pressure gauge so that the pressure <br />readings can be dearly read at all times See FIGURE 3-2. <br />I9[tli11V <br />The pressure -relief device or regulated air source must be <br />rated at a maximum of 6 psig [4 psig for a 12 -foot tank] to <br />reduce the risk of overpressurizing the tank. <br />C7 <br />From Air Supply <br />Air -Supply <br />Valve <br />Pressure -Relief <br />Air -Supply <br />Device <br />Gauge <br />Service Fitting <br />19 1011111*15 <br />3.1.4. In air tests, temperature change could be a factor in <br />changes in gauge readings. <br />Note: Multiple test manifolds will be required to test <br />multicompartment tanks. <br />3.1.5. It is the installer's responsibility to select a thread sealant <br />that is compatible with the product being stored. Some sealants <br />cannot be used with some products. Remove, clean and redope <br />all factory -furnished temporary plugs with appropriate thread <br />sealant. Install permanent plugs in all unused openings. Make <br />sure all manway bolts are tightened, and fitting plugs are <br />properly doped and sealed. <br />3.1.6. Refer to the appropriate section below for instructions for <br />the following situations: <br />3.1.6.1. For testing a single-wall tank, see SECTION 3.2. <br />3.1.6.2. For testing a double-wall tank with a dry interstitial <br />space, see SECTION 3.3. <br />3.1.6.3. For testing a double-wall tank with a liquid -filled <br />interstitial space, see SECTION 3.4. <br />C <br />3.1.6.4. For testing a single-wall multicompartment tank with a <br />single bulkhead, see SECTION 3.5. <br />3.1.6.5. For testing a single-wall multicompartment tank with <br />double bulkhead(s), see SECTION 3.6. <br />3.1.6.6. For testing a double-wall multicompartment tank with <br />dry interstitial space, see SECTION 3.7. <br />3.1.6.7. For testing a double-wall multicompartment tank with <br />liquid -filled interstitial space, see SECTION 3.8. <br />3.1.7. If damage is detected, do not attempt repairs. Contact <br />the UST coordinator at the Xerxes plant nearest you. Telephone <br />and fax numbers are found on the back cover of this manual. <br />3.1.8. After installation and before backfilling to grade, testing <br />must be repeated to verify that no damage has occurred during <br />installation. <br />When the tank is under pressure, the manways and/or <br />fittings may dislodge, or the tank could rupture and result <br />in death, serious personal injury or property damage. <br />Before beginning the test, notify all people on the test site <br />to remain in a safe location. ALWAYS ATTEND TO THE <br />TANK DURING THE TEST. Shand dear of manways, fittings <br />and tank ends during the test. <br />AWARNING <br />The maximum test pressure is 5 psig [3 psig for a 12 -foot <br />tank]. Position the pressure gauge so that the pressure <br />readings can be dearly read at all times See FIGURE 3-2. <br />I9[tli11V <br />The pressure -relief device or regulated air source must be <br />rated at a maximum of 6 psig [4 psig for a 12 -foot tank] to <br />reduce the risk of overpressurizing the tank. <br />C7 <br />