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u <br />b. If the heating collar will not close, tie a string or <br />wire around the collar to hold it in place. <br />c. Halfway through the cure time, rotate the heating <br />collar 180 degrees to assure complete coverage of <br />the bonding area. <br />d. Note: The next larger size heating collar can be <br />used to cure thick wall fittings joints (such as el- <br />bows and tees). When a larger size is used, the <br />heating collar does not have to be rotated, but the <br />cure time remains as shown. <br />3. Curing flange joints <br />Flange joints <br />may be heat <br />cured by revers- <br />ing the heating <br />collar and plac- <br />ing it inside the <br />assembled joint <br />(see Fig. 1.6.20). <br />Use the paper I FIGURE 1.6.20 <br />towels provided <br />in the adhesive kit to remove excess adhesive from the <br />end of the spigot (inside the joint). Remove most of <br />the adhesive from the inside of the flange by wiping <br />with dry paper towels. Use paper towels wetted with <br />solvent to complete the clean up. Use only enough <br />solvent to wet out the paper towels, and never pour <br />the solvent into the joint. <br />To hold the heating collar in place, make a "flange <br />clamp" by cutting a section of the same size pipe and <br />then removing a 90 degree section of the wall. Also, <br />adding slits (axial cuts) in this clamp will make it more <br />flexible. The heating collar can be wrapped around the <br />flange clamp <br />with the heat- <br />ing surface fac- <br />ing outward. Axial Cuts / <br />The clamp can / <br />then be insert- / <br />ed to cover the <br />bonded joint 190, / <br />(see Fig. 1.6.21). —+® <br />(Note: If it is 1 Flange <br />difficult to Clamp <br />compress the <br />flange clamp, FIGURE 1.6.21 <br />use hose clamps <br />to hold the flange clamp during insertion.) DO NOT <br />INSERT the clamp/collar more than halfway into the <br />joint, or it will be difficult to remove. Clamp length <br />must be longer than the width of the heating collar to <br />aid in removal. <br />ZMM <br />SECTION 6 ♦ Installation <br />4. Curing with Smith Heat Packs (chemical heat packs) <br />Smith Heat Packs, which cure joints in approximately <br />one hour, are also available (see Fig. 1.6.22). Complete <br />instructions for these heat packs are included with <br />each kit <br />(Bulletin No. <br />4500). <br />Observe all <br />safety precau- <br />tions listed <br />on the in- <br />struction <br />sheets that <br />accompany <br />the heat <br />packs. Note: <br />Do not use <br />chemical heat <br />packs to cure <br />saddles. <br />FIGURE 1.6.22 <br />The overall effectiveness of chemical heat packs de- <br />pends on ambient temperature. When ambient tem- <br />perature falls below 32°F (0° C) -either air temperature <br />or wind chill -Smith Fiberglass Products recommends <br />that an insulation blanket be used to sustain proper <br />curing temperature. Insulation is available from Smith <br />Fiberglass Products. <br />To dispose of expired or damaged chemical heat packs, <br />follow this procedure carefully: <br />a. Wear eye protection and gloves. <br />b. In a well -ventilated area, thoroughly mix the two <br />dry chemicals in the kit bag or other dry container. <br />Mix only one kit at a time. <br />c. Use a metal bucket for disposal. DO NOT USE A <br />PLASTIC CONTAINER; during disposal, enough <br />heat to melt plastics is generated. <br />d. After the dry chemicals are thoroughly mixed, pour <br />the dry chemicals into the metal bucket; then add <br />one pint (one-half liter) of cold water. <br />e. Let the kit react until it neutralizes and heat dissi- <br />pates. The mixture will look like plaster. Be sure <br />the kit is thoroughly mixed with the water and <br />there are no lumps. If there are lumps, stir the mix- <br />ture to dissolve them before mixing the next kit. <br />f. Then, mix the next kit using the same procedure. <br />NOTE: After the solution is neutralized, it is non- <br />hazardous and may be disposed of. <br />REMEMBER: MIX ONLY ONE KIT AT A TIME. <br />lW <br />