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INSTALLATION INSTRUCTIONS for HEALY SYSTEMS, INC. CLEAN AIR SEPARATOR The Model 9961 or 9961 H, Healy Systems Clean Air Separator(CAS)consists of a 400 gallon steel vapor processor vessel that contains a fuel resistant bladder to hold excess gasoline vapors that may develop in gasoline storage tanks during idle periods of gasoline dispensing facility operation. Models and Drawings with a "H" suffix apply to horizontal CAS installations and those without a "H" suffix apply to vertical CAS installations. The CAS assembly weighs approximately 800 pounds which makes it necessary to have a power assisted lifting device available at the installation site to remove the CAS from the transportation vehicle and place it on the required concrete pad (see drawing 9900-9945 or 9900-9945H). The pad (level within 1/8"/foot) is located within 100 feet to the gasoline storage tank vent lines. The pad is a requirement of this installation. DO NOT PLACE THE CLEAN AIR SEPARATOR DIRECTLY ON THE GROUND ORASPHALT SURFACE. NOTICE: The installer is responsible to ensure that the installation meets the latest edition requirements of NFPA 30A, Chapter 10. No electrical connections are required. The CAS securement method shown in drawing 9900-9945 or 9900-9945H shall be approved by the local authority having jurisdiction with respect to wind and seismic loading. Installer shall not loosen, rotate or remove factory installed fittings or flange as this may damage factory seals and void warranty. In addition to the vapor processor vessel, there is a hardware kit that contains the following: 4 Locking 1" NPT Ball Valves 4 Pad locks (keyed alike) 1 Breather Assembly, Healy Model 9948 1 Float Check Valve Assembly, Model 9466G Reference the appropriate Healy Systems installation drawing (9900-9942, 9900-9942H, 9900-9971, 9900-9971 H, 9900-9972, 9900-9972H, 9900-9973 or 9900-9973H of this manual) for placement of the above parts for the vent stack configuration required by the local Authority Having Jurisdiction (AHJ) for the Underground Storage Tank (UST) system. A flexible connection between the Clean Air Separator and the vent line(s) is allowable if required by the local Authority Having Jurisdiction (AHJ) to meet seismic requirements. Should the flex connection be installed such that it is not supported, the slope of the flex connection shall be greater than the 1/8"/foot slope required for the rest of the one inch galvanized piping. The local contractor is responsible to provide all necessary, galvanized piping, non-hardening, UL classified pipe joint compound and plumbing fittings. Additional Pressure/Vacuum (P/V) vent valves to complete installation are not included in the hardware kit. Healy is not responsible for the warranty of any other P/V vent valve purchased to complete installation. The CAS arrives at the site assembled and tested. All plumbing shall be done using 1" galvanized steel pipe (Schedule 40) and approved nipples, as called out in the installation drawing appropriate for the site installation. Mounting hardware shall be galvanized or stainless steel. Careful attention must be paid to the installation drawing appropriate for the site installation to assure proper operation of the bladder system. Do not inflate the bladder assembly after installation. It is important that the CAS be secured to the concrete pad as shown in drawing 9900-9945 or 9900-9945H of this manual to prevent any unintentional repositioning of the CAS as the connecting plumbing to the vent system is accomplished. 3-1 CARR Approved IDM 3-Healy Clean Alp Separator Model 09GI and 9001H-Executive Orders VR-201 and VR-202