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START-UP/NEW INSTALLATION/WARRANTY/ANNUAL TESTING FORM (Rev. 10/07) HEALY VP1000 VACUUM PUMP Date BOTH SIDES OF THIS TEST FORM MUST BE COMPLETED FOR NEW INSTALLATIONS • Start-up/ New installations—complete SIDE A and sections 3, 4, 5 and 6 of SIDE B. Submit forms to Healy Systems. • Warranty Service or Annual Testing—complete contact information, dispenser make, vacuum pump serial #and the tests in sections 1 and 2 on SIDE A and conduct the appropriate tests specified on SIDE B. Submit Forms to Healy Systems. SIDE B Warranty Service Start-up/New Installations/Annual Testing Complete Troubleshooting Sections Complete Sections B-1 and B-2 B-3 through B-6 B-1 Control Module Fault Light (Circle one) Flashing (LED) Steady (LED) 1. All fault conditions require removal and cleaning or replacement of the rotor and vanes located inside the vacuum pumps round front cover assembly. Use the VP1000 ROTOR&VANE SERVICE AND REPLACE- MENT GUIDE in the applicable dispenser retrofit manual of the ARB Approved Installation, Operation and Maintenance Manual for Executive Orders VR-201-0 and VR-202-0. 2. Clean all surfaces including vanes, rotor, rotor housing and cover assembly. 3. Manually spin and inspect the motor shaft for bearing wear before re-installing the rotor kit. 4. Replace motor when bearings or shaft are damaged or worn. 5. Check O-ring seal before replacing rotor cover assembly. B-2 Re-Assemble/ Reset Vacuum Pump and Module. (Power must be removed from both the vacuum pump and the module for 20 seconds to reset the system) using the power reset switch on the MC100 module. B-3 1. Install 0-100 inch water column (" wc)vacuum mechanical gauge at the VP1000 test port. 2. Authorize the dispenser for fueling. The VP1000 will begin to run. 3. Close the ball valve at the pump inlet. C 4. Record the initial vacuum reading on the gauge—observe and record the final vacuum reading after 60 seconds. $ 5. Open the ball valve at the pump inlet. 6. Leaks must be repaired when the vacuum reading falls more than 4"we in 60 seconds. L L 0) a' 7. Retest until all leaks have been repaired. a = 8. Record data in Section B-4. CL LD Note: If the initial vacuum reading is less than 60"wc, it could indicate a problem with the VP1000. Remove the dispenser from service. Use the troubleshooting section of the manual to investigate problem or contact the FFS Technical Help Desk at 800-984-6266 for assistance. B-4 VACUUM TEST Using Initial Vacuum test reading ("wc) Vacuum test reading after 60 sec. ("wc) VP1000 as vacuum source B-5 With one side of the dispenser authorized (VP1000 running) and the ball valve at the pump inlet open, dispense in handheld position a minimum of 0.5 gallons of fuel into a vehicle or test tank. Record the vacuum level while dispensing. Repeat test for the other side of the dispenser. 1. Side "A" Dispensing Vacuum "we CL 2. Side "B" Dispensing Vacuum "we o o Note: If the dispensing vacuum is less than 60"wc, remove the dispenser from service. See the trouble- shooting section of the manual or contact FFS Technical Help Desk at 800-984-6266 for assistance. B-6 Test the VP1000 Vacuum Pump for normal operation. Use the 6 step procedure titled, "Testing the VP1000 Vacuum Pump for normal operation using the following test procedure:" in Section 1.1 (Weekly Inspection and Testing) of the Healy Systems Scheduled Maintenance document in the ARB Approved Installation, Operation U) and Maintenance Manual for the Healy Phase II EVR System not Including ISD. This is to verify that the pump recognizes when both sides of the dispenser are activated for fueling. Does the VP1000 Vacuum Pump change speeds (audible increase)when both sides are activated for fueling? Yes No QIf the answer is no, use the troubleshooting section of the manual to investigate problem or contact the FFS Technical Help Desk at 800-984-6266 for assistance. Repairs - Comments To Obtain Returned Materials Authorization number(RMA#) Call 800-984-6266 Forms can be faxed to Franklin Fueling Systems Customer Service at 800-225-9787 8-31 CARO Appraved IOM 8-Gilharco Encore 300 E 500 Series-Executive Orders VR-201 and VR-202