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Dart Container Corporation <br />In-Service AST Inspection Report <br />Formal External Inspection of AST-1 <br />Page 5 <br /> <br /> <br /> <br />Condor recommends Facility personnel continue the monthly check for water in <br />the Tank or implement an alternative consistent with Section 6.10 of the STI <br />SP001 Inspection Standard. <br />1.9.4. The single-walled Tank was not equipped with an interstitial observation port. <br />Interstitial monitoring is not applicable to single-walled tanks. <br />1.9.5. An external overfill prevention device was not installed and an internal overfill <br />prevention device did not appear to be installed at the time of inspection. Overfill <br />prevention was achieved by only filling the Tank to 90 percent total capacity or <br />less. A fill chart specific to the Tank was provided to the inspector for review. <br />The dimensions noted on the chart matched the actual dimensions of the Tank. <br />The fuel delivery driver would observe the Tank’s liquid level gauge during <br />transfers and shut off flow when the level reaches 6 feet, 7.5 inches (9,003 <br />gallons or approximately 90 percent capacity). <br />Condor recommends the Facility provide signage near the liquid level gauge <br />including the liquid level measurement that corresponds to 90 percent Tank <br />capacity, in this case, 6 feet 7.5 inches (9,003 gallons) and include instructions <br />not to fill the Tank past this point. <br />1.10. Grounding equipment was not observed on the Tank. <br />1.11. The Tank was equipped with a ladder, handrails, and a platform. The platform and ladder <br />were welded to the shell of the Tank. The equipment appeared to be added after the initial <br />construction of the Tank. Welds of the attachments did not match the welds of the Tank <br />seams or ports. The base of the ladder was bolted into the concrete foundation. The <br />ladder, platform, and handrails appeared to be unpainted steel and completely covered <br />with external corrosion (Photo 13). Shell modifications including the ladder and platform <br />support welds do not to appear to have significantly affected Tank integrity, based on <br />visual inspection. <br />Condor recommends removal of the external corrosion from the ladder, platform, and <br />handrails followed by the application of a protective coating. <br />1.12. The exterior Tank coating was observed to be in fair condition. Several instances of <br />coating failure with external corrosion were noted (refer to Figure 1 and Photo 14, Photo <br />15). The occurrences of coating failure did not appear to be severe enough to impact <br />Tank integrity. <br />Condor recommends removal of the damaged coating and external corrosion from the <br />Tank followed by the application of a protective coating. <br />2. Original Shell Thickness of the AST <br />2.1. Original documentation was not available for the Tank. <br />2.2. The manufacturer’s nameplate did not include steel thickness. <br />2.3. The manufacturer’s nameplate did not reference a widely accepted tank construction <br />standard. The Tank’s UL nameplate did not reference a specific tank construction <br />standard. UL 142 is the presumed standard. <br />2.4. According to several ultrasonic thickness (UT) measurements, the original shell thickness <br />is estimated to be approximately 0.171 inches or 11/64-inch rolled steel with an average <br />thickness of 0.169 inches of remaining steel. The original thickness of the tank’s heads is <br />estimated to be approximately 0.1875 inches or 3/16-inch rolled steel with an average of