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<br /> lose Vac Sensor Setup [S _ �T41eNAostr9or l.nket) vwv.�.n.v.nnnn.-viww
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<br /> This section describes a sequence of procedures and tests necessary to complete the Vac Sensor installation: 0 � 5 to oa �Z�GNGSTiC
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<br /> VacSon Label) 1 t`"� -,e:s_r Labe )
<br /> 1. ATM Pressure Sensor setup After filling in the Vac Sensor Zone Worksheet, enter the Setup Mode and press the FUNCTION key until you see $ERtAL NUMISER Xxxxxxxxx' ^
<br /> the message: 11,"" O N
<br /> AC '5h'6R
<br /> 2. Vac Sensor setup
<br /> VAC SENSOA°IAGS 1 SLR-AL "uNner< XX:;xXXx:4
<br /> 3. Vacuum integrity test prior to filling tank* SMARTSENSOR SETUP s i�RESS,ENTER>>� -rasA^En PRFS5S P %P.-
<br /> 3.
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<br /> PRESS,STEP,TO CONTINUE + s.i s PST Pressure sensor vague minus ATEA P sensor value
<br /> UNCOMPENSATED PRESS(i:2E. Z Q
<br /> 4. Manual test"` MvaccAll�I s.A.a9 a Ps: Measured by pressure sensor('m Vac Sensor)
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<br /> 5. Operability test Ir N
<br /> Press STEP until you see the message: NO VACUUM
<br /> Liquid float{in Vac Float)
<br /> FLUID STATUS: frJKAP.T, O
<br /> ,00
<br /> VLV: CLOSED Vacuum Control valve(In vac sensor)
<br /> VACSENSORMANUAL TEST upt•.Dn_YYYY HH:M*: XP! '> U�11
<br /> 5S CONFIG- MODULE 1 E PRESS',ENTER, -Rate in gph at which air i5 entering the interstitial
<br /> NOTE: Only one of these two tests is required to complete the installation. I EA.< RATE= 11 Space.A Vac Warning Alarm vain be posted it this = _ Q
<br /> SLOT x-XXXXXXXX TINE TO NO V?-.C: rate is>22.4 gph. Z
<br /> 150 '7,0 HHn:t4; Lo
<br /> Predicted time(in hours:minutes)it would take for LL
<br /> g i *re-nn-DDtan:r^ r� y the interstitial pressure to equal-1 psi.A Vac Warning /
<br /> T Pressure Sensor Setup Following the completed Vac Sensor Zone Worksheet,configure each Vac Sensor channel for all SmartSensor ,
<br /> EVAC R?.TIo:S. @-.t-1P�I v W Q
<br /> modules. NOTE:Once the console communicates with a Vac Sensor(approximately 2 minutes after configuration), { SENSon rAULTS: Alarm wiubeposted itthis rate is<8hours. Q
<br /> it automatically selects the Vac Sensor SS Category for that sensor. NONE- A Evac Ratio>1.o is required or evacuation will abort. Q I Pressure value(41)is the pressure recorded 7V J
<br /> at the time this ratio was calculated. z
<br /> The T Pressure Sensor is factory installed in the SmartSensor/Press module and preassigned to channel 8.At When all Vac Sensors have been configured, if necessary, press Tank/Sensor until you see the message: o
<br /> Z
<br /> least one SmartSensor/Press module, which contains the ATM Pressure Sensor, must be installed in the console. Lf � � O
<br /> You must configure at least one ATM Pressure Sensor for use b the Vac Sensor System or a Setup Data Warning w \ O O r 1
<br /> Y Y p g ( s 1: VAC SENSOR SETUP E srAcfTMANUAt TsT V
<br /> PRESS will occur. NOTE: if more than one SmartSensor/ Press module is installed, only one ATM Pressure Sensor needs I PRESS<ENTER> STARTM NUAL,TER> _ cwt O Q co
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<br /> to be configured.
<br /> TO SELECT ALL VAC SENSORS TO SELECT INDIVIDUAL VAC SENSORS O O
<br /> SELECTVACSENSOR t SELECTYAC'SENSOR
<br /> Press ENTER: E lattvmosENsoRs 0 °� sx(vaasensorua6ut � a_ � 0-
<br /> the M
<br /> Look in console and note the slot position of the SmartSensor/Press module. Enter the Setup Mode and press L.`
<br /> FUNCTION key until you see the message: s 1•SELECT PUMP# E
<br /> START MANUAL E J 0 O
<br /> SMARTSENSOR SETUP NONE c D c D W Lo
<br /> START MANUAL TEST ax- , L Q I
<br /> PRESS<STEP>TO CONTINUE PRESS�ENTERa ,PRESS:,ENTER> � Cn Cn r1 V
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<br /> You must select the pump that will provide the source of vacuum for this Vac Sensor or a Setup Data Warning will E QQALL;MAI3UALTEST .TART'Ep.PRE552STEP>TocaNnNU E 'W sXaMANUALTESTSTARTE°
<br /> PRESS<STEP>TctCONTINUE s W CO
<br /> be posted for this Vac Sensor. If necessary, press CHANGE until the correct pump's control device displays [QX 0 0 o Y W z
<br /> Press STEP until you see the message: p ry, p p p p y
<br /> (PLLD), WX (WPLLD), or RX (Output Relay)]. NOTE: an Output Relay must be set to Pump Control Output to be > - O
<br /> SS CONFIG-MODULE n assigned as a pump. If the selected pump output relay is not assigned to a pump sense device, a Setup Data SSTOss ANUALTTEST s - �1 0 0 o T V
<br /> SLOT x-X X X X X X X X Warning for this Vac Sensor will be posted. m m m m
<br /> Press TER to confirm your entry. TOSELECTALLVACSENSORS TO SELECT INDIVIDUAL L 4 Cl-A CI-4
<br /> Where x is the slot number containing the SmartSensor/ Press module. Press the key to move the cursor to the E SELE45 AC SENSOR C x w $ o �°,i 0 may+ o
<br /> IALLVAO:SENSORS (- y 1
<br /> last (8th) X. Press CHANGE and the message below should appear: Press STEP to continue.; !!! V C14 CD C
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<br /> SLOT x-X X X X X X X 8 s 1: (Vacuum Label)
<br /> STOP MANUALTEST;;tU.t STOP MANUAI.TEST.sX,,`
<br /> PRESS<STEP>TO CONTINUE VOLUME: 501 ZE
<br /> PREss NTER> E �PREs,KENTER> rn oo o
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<br /> ALL,MANUAL TEST AsoRTED. SX:MANUAL TE$T.ARORTEO
<br /> Press STEP: Referring to your previously completed volume worksheet, enter the volume in gallons of the interstitial space being
<br /> PRESSzsTEP>TOCONTINUE E PREs<STEP>Ta�oNrINUE -� --
<br /> monitored by this Vac Sensor.The permitted range is 0.1 to 500 gallons. Default is 501.A Setup Data Warning -.- -1
<br /> ENTER SMARTSENSOR LABEL
<br /> s 8: alarm will activate if a volume between 0.1 and 500 is not entered.
<br /> Press CHANGE and enter the interstitials ace volume. Press ENTER to confirm our entre LEJ vA°sENSGR EVAC HOLD Go to Figure 21 an next page-
<br /> NOTE:
<br /> Y entry. PRESS,ENTER, -.
<br /> NOTE: In the example above,the ATM P sensor position is 8 but it could bel 6, 32, or 40 depending on the Press STEP to continue.:
<br /> SmartSensor's module number.
<br /> Press CHANGE and enter a label: s 1: (Vacuum Label)
<br /> RELIEF VALVE NO C�Change Enter Function ❑M Mode �p Print Estop ❑T Tank/Sensor Press once �Repress for
<br /> J next Tank/Sensor
<br /> ENTER SMARTSENSOR LABEL
<br /> s 8:(ATMP Sensor Label) For all Vac Sensors except the one monitoring a fiberglass tank's interstitial space, a relief valve is usually not
<br /> needed. For Vac Sensors not requiring a relief valve press STEP to accept the default NO. Press Tank/Sensor to
<br /> Press ENTER to accept your label: setup another Vac Sensor. Figure 20. TLS Console vac Sensor Manual gest
<br /> s 8: (ATMP Sensor Label) For the Vac Sensor that monitors a fiberglass tank's interstitial space,a relief valve is required to prevent excess
<br /> PRESS<STEP>TO CONTINUE vacuum from damaging the tank. Press CHANGE and select YES. Press ENTER to confirmour entry,Y rY E -Al- vat sEtVsoR Evgc h1oLo� 'Evac Hold'can be used to pause a manual test to see
<br /> Press STEP: Press STEP to continue.:
<br /> PrsEss.` NrEq'. if the interstitial space is leaking without waiting to
<br /> -��- ��`
<br /> obtain the'Vac OK'state.
<br /> s 8: SELECT SS CATEGORY s 1: Vacuum Label)
<br /> UKNOWN RELIEF VALVE PRESSURE:-9.0 ( W
<br /> E ;TART Evdc MoLU ; '
<br /> PRE;SW
<br /> ,ENTER> A,
<br /> Press CHANGE until you see the message: Enter the pressure at which the installed Relief Valve is rated to open (the vent pressure is stamped on the body of TOSELECTALL VAC SENSORS TO SELECT INDIVIDUAL VAC SENSORS Q W O
<br /> the V-R Relief Valve). The permitted range is-5 to -9 psi. Default vent pressure is -9 psi. Press ENTER to confirm sELEcTvac:sErsos <� SELECT VACSENsoR >
<br /> s 8: SELECT SS CATEGORY your entry. Press Tank/Sensor to setup another Vac Sensor. E IAtLyncsENsops {� sx ��cSQRsorbei> -) OD
<br /> ATM P SENSOR
<br /> [;ET
<br /> A7' ART EVA.G HOCA ALL ._ STARYEVAC LY
<br /> HOLs X
<br /> Press ENTER to accept the category. Press STEP,then BACKUP to return to the configuration display for Smart Vacuum Integrity Test Prior to Filling Tante PRESSSENTER� EEO-
<br /> (Optional)
<br /> PRE;S<"ENTERy
<br /> Sensor module 1: = W
<br /> E AtC SRAM HOtD�STARTEO E &X,EVAC HOE D S€ARTED
<br /> PRESS SSTEP>TO CONTINUE'' PRESS<STEP>'TO CONTINUE;:
<br /> SS CONFIG-MODULE 1 Skip to `Running a Manual Test' if this optional test is not going to be performed. Q =
<br /> SLOT x-XXXXXXXX
<br /> If an external vacuum source is not used to produce a vacuum in the monitored zones prior to startup,you must O J
<br /> This completes the ATM Pressure Sensor configuration. perform a 'Manual Test' on each sensor to clear the `No Vac' alarm. ;TOP vAcltcaLrs � \ � 0
<br /> S PRESS<E{VTEA 1 \.J
<br /> A procedure to test the integrity of the interstitial spaces monitored by the Veeder-Root Vacuum Sensor system is ( VVV Q
<br /> discussed in this section.An external vacuum source and necessary fittings must be supplied by the customer. TO SELECT ALL VAC SENSORS TO SELECT INDIVIDUAL VAC SENSORS O
<br /> Before beginning this procedure all vacuum sensor components in the sump must be installed as described in this ai u> sErsoRs - ® =00 Mo
<br /> E -------- a- -- a- -�
<br /> manual and be connected to a SmartSensor module in the TLS Console.
<br /> Vac Sensor Setup 1. Shut off, tag, and lock out power to the pump. sTOPEvacHOLO ALL t_
<br /> E E �1 . STOP EVAC 310Lt1 s X
<br /> 'P.RES�ucENTERi;S„_'� \vj PRES�w,ENTERS # ,.
<br /> 02, At the TLS Console, configure each of the monitored Vac Sensors in the sump (ref.TLS-3XX Setup Manual). vjf
<br /> Identifying Vac Sensor Zones Go to the SmartSensor Diag and place each of the monitored Vac Sensors in EVAC HOLD (ref. TLS-3XX E AL4_EvncEtcLvaoRTEa E �x ,rcxoLOAsoRTEo $ J
<br /> Troubleshooting Manual). PREss�sTEP>.TQCONTINUE � P#3ESSaSTEP>'TO;GONTiNU5
<br /> Before configuring the Vac Sensors, enter the Monitored Zone, SmartSensor module number, and channel number
<br /> for each Vac Sensor attached to the console in the worksheet in Table 1 below. NOTE:The Vac Sensor Zone 3. At the 3-way ball valve in the cap of the tank's interstitial riser, remove the tubing going to the Vac Sensor from
<br /> Worksheet and the Secondary Containment Volumes By Manufacturer index are both included in the installation kit the fitting in the 3-way ball valve and connect the external vacuum source to the fitting. With the valve open to s s vAcuuwtoK >,:: VCV'shows if the Vacuum Control Valve in the Vac Sensor
<br /> the external vacuum source pull a vacuum down to -8 sl x^1$P$E vcv.cLosEa is open(to increase the vacuum)or closed.
<br /> (P/N 577013-849), Use the Containment Volume index to calculate a zone's interstice volume in gallons. For , p psi, or if a relief valve is present, down to 1 psi above
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<br /> example, if Tank 1's double wall product piping uses 100 feet of Ameron Dualoy 3000/L piping, you would multiply the relief valve's opening pressure (e.g., if valve opens at-7 psi, pull the vacuum down to-6 psi).
<br /> s 1- CV Sensor-Labet}
<br /> 0.2186 (from the SecondaryContainment Volume index x 100 feet=21.86 gallons. For the Tank 1 product F�uto.sTa;us;�tonnAt... ;:
<br /> } g P 4. When the desired vacuum is attained, move the 3-way ball valve to the other position. Remove the external
<br /> piping zone you would enter 21.9 (round to nearest tenth of a gallon) as the calculated zone volume. source from the valve's fitting and reconnect the tubing to the Vac Sensor. Move the valve back to the 'normal'
<br /> s is D6 HN YY Nht:MR7 XM
<br /> In the case of a zone that is a double wall sump you would look up the sump in the Containment Volume index and position. $ LEAK,3arE. '0:123GPH
<br /> enter that sump's interstice volume as the calculated zone volume. For example, if the Tank 1 sump is a 5. If necessary, repeat this procedure for the product line's interstitial space,the vapor line's interstitial space and
<br /> Containment Solutions 42" Double wall tank sump,you would enter 0.8 gallons as the calculated zone volume the double-wall sump's interstitial space. s j NOVODHWYYI
<br /> ACTIME ""' o o 100'100 (100 hours)shows is the maximum displayed
<br /> value.
<br /> 6. With all of the monitored interstitial spaces under vacuum, at the TLS Console, stop the EVAC HOLD for each .11 _
<br /> Vac Sensor. After a minimum wait of 12 minutes, monitor the Leak Rate and Time to No Vac display for each s '$t:DarIHYY HH:Mis7xrrt
<br /> ';�i,'F
<br /> Vac Sensor. Record the displayed values for each of the sump's vac sensor in the chart in Appendix B. EVAC RR'TIO.5.2 PSI'
<br /> As a general guideline, the Time to No Vac should ideally be 100 hours, and should not be less than 24 hours s VACSE"
<br /> sOR"
<br /> IAGs
<br /> 'PRESS,ENTER,""
<br /> (a time less than 2 hours will produce an alarm). Also, a Leak Rate greater than 22.4 gph will generate a Vacu-
<br /> um Warning. Both of these diagnostics are indicators of whether the system has a significant vacuum leak.
<br /> Note that on systems with small volumes, a very small leak rate,well below the 22.4 gph limit, may still cause a As-Built
<br /> Time to No Vac alarm. CD 09/01/2022
<br /> If either diagnostic exceeds the guideline,the source of the leak should be corrected before the system is Figure 21. TLS Console Vac Sensor Evac Hotel Procedure lOIN[, 7:38:26 AM
<br /> started up. Once the leak(s) is corrected, repeat steps 2-6.
<br /> 7. When the monitored interstitial spaces under vacuum are within normal operating limits as described in Step �O QRpF E S SI
<br /> 6, fill the tank.
<br /> 8. Once the tank is full, restore power to the pump.
<br /> HAL P. GRUBB ?�
<br /> -� 67814 70Running a Manual Test The leak rate for each interstice will affect the `Time to No Vac;which is the time it would take for the vacuum to be
<br /> lost if the STP did not turn on to replenish it. However,the smaller the volume,the greater the impact of a small
<br /> Perform the Manual Test for Each Vac Sensor
<br /> leak on the `Time to No Vac'.A general guideline is to eliminate any leaks so that the `Time to No Vac' reads 100 �� �P
<br /> hours, which is the maximum displayed value.
<br /> You enter the DIAG MODE of the TLS Console by pressing the MODE key until its display appears. Press the 9T C I l
<br /> FUNCTION key to select diagnostic functions and the STEP key to view each of the Function's displays. Where Use the chart below to record Vac Sensor system test values.
<br /> data you do so with the same front keys used enter to system programming OF CALF 05/27/22
<br /> you can enter changes to displayed ,y Y Y
<br /> selections (i.e., ENTER, CHANGE, etc.).
<br /> Figure 20 displays the Vac Sensor Manual Test procedure steps and Figure 21 displays the Vac Sensor Evac Hold TANK VAC SENSOR LEAK RATE TIME TO NO VAC
<br /> (gph) (hr) o a a
<br /> procedure steps. Q z 0) z
<br /> Product Line =
<br /> Vacuum Sensor Operability Test - Required for Each Sensor Prior to Startup Vapor Return Line °'
<br /> X
<br /> Tank or Tank Vent N N 3:1. Vacuum leak test:Turn the 3-way ball valve (connected to the interstice being monitored)from the `normal' Sum °�° `,' o
<br /> position to the`test' position. This should vent the vacuum sensor to atmosphere while maintaining vacuum in Product Line m
<br /> the interstice.
<br /> Vapor Return Line o CL LL
<br /> 2. Wait at least 1 minute at the console for the system to produce a `No Vac' alarm. Press the console's Alarm/
<br /> Test key to silence the beeper and acknowledge the alarm. Tank or Tank Vent a X
<br /> X
<br /> I
<br /> Sum
<br /> 3. Turn the 3-way ball valve back to the `normal' position.
<br /> 4. At the console enter the DIAG MODE and initiate a manual test that will clear the `No Vac' alarm (Refer to Product Line
<br /> Vapor Return Line p n
<br /> Figure 20 for Manual Test instructions).
<br /> � �'
<br /> U 12
<br /> 5. Vac Float Liquid Sensor (in sump) test:This test is performed using water, gasoline, or other appropriate test Tank or Tank Vent
<br /> liquid for systems with the float housing in the sump. Unscrew the lower float bowl (about a 1/4 turn)from the Sump w (D Q
<br /> Vac Float body and fill the bowl with the test liquid. Screw the filled bowl back onto the Vac Float body and a (D N
<br /> ull
<br /> Liquid Alarm will be generated. At the console press the Alarm/Test key to silence the beeper and Product Line
<br /> o
<br /> e the alarm.Again unscrew the bowl to clear the alarm. Empty the bowl,wipe it clean,then screw Vapor Return Line � 3
<br /> acknowledge � 4-1 t N
<br /> it onto the Vac Float body.
<br /> Tank or Tank Vent O I
<br /> 6. For double-walled tanks, the interstitial sensor must be removed from the tank to perform a functional test. •�
<br /> 1111-
<br /> Refer to the Operability Testing Guide (P/N 577013-814) and follow 'Testing Procedure C' (interstitial sensor Sum
<br /> for steel tanks) or 'Testing Procedure E' (interstitial sensor for fiberglass tanks) as applicable. Product Line C
<br /> W N E
<br /> 7. Print the test history and console status for your records.This completes the test procedure. Report any Vapor Return Line MO
<br /> performance concerns to Veeder-Root while on site. Tank or Tank Vent
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