|
Sales and PLANNED MAINTENANCE CHECKLIST
<br />Service FULL SERVICE
<br />Below is the scope of work performed during the above planned maintenance checklist. Any additional repairs, parts, or service which
<br />are required will be brought to the attention of the owner. Repairs will only be made after proper authorization from the owner is given
<br />to Cummins Sales and Service. Any additional repairs, maintenance or service performed by Cummins Sales and Service for a
<br />Planned Maintenance Agreement holder will be at Cummins Sales and Service labor rates.
<br />A. PRE -OPERATIONAL CHECKS
<br />1. All equipment automated, no alarms or faults on controls
<br />2. Check fluid levels and observe for leaks. Oil, Fuel and
<br />Coolant
<br />3. Verify battery chargers, component heaters and accessories
<br />are operational
<br />4. Safety Audit, Lock Out/ Tag Out Procedures Followed, Safe
<br />Service Operations
<br />B. BATTERIES AND BATTERY CHARGER
<br />1. Check battery charger functions and record voltage and
<br />current
<br />2. Cable connections, termination cleanliness and security
<br />3. Check electrolyte level, vent caps and specific gravity of all
<br />cells in the starting battery system
<br />3.a Record highest and lowest specific gravity measured.
<br />4. Perform Battery load test on all starting batteries and record
<br />CCA, ambient temperature, float volts, hold volts, and if the
<br />battery passed or failed testing.
<br />C. ENGINE COOLING SYSTEM
<br />1. Inspect all hoses and clamps for leaks and condition
<br />2. Inspect radiator cap and filler neck condition
<br />3. Inspect drive belts, observe alignment and deflection
<br />4. Confirm proper coolant heater operation and record jacket
<br />water temperature
<br />5. Verify Coolant properties and record the freeze point, DCA
<br />concentration, PH level, Sulfates, Chlorides, and
<br />appearance.
<br />6. Inspect radiator surfaces, shrouds and barriers for
<br />obstruction, build up and mechanical damages
<br />7. Verify LTA coolant properties and record the freeze point,
<br />PH level, and appearance (if applicable)
<br />8. Optional coolant sampling
<br />D. GENSET CONTROLS AND ACCESSORIES
<br />1. Check all engine mounted wiring, senders and devices
<br />2. Check all control mounted components and wiring
<br />3. Check all connecting plugs
<br />4. Check all accessory components and wiring
<br />5. Function test lights and indicators
<br />E. MAIN ALTERNATOR
<br />1. Remove covers and inspect terminals, wiring and component
<br />2. Visually inspect main rotor and stator
<br />3. Visually inspect exciter components and PMG (where
<br />equipped)
<br />4. Manually operate generator main breaker(s) open and
<br />closed
<br />F. FUEL SYSTEM
<br />1. Check main and secondary (if applicable) tank fuel and
<br />record levels
<br />2. Check day tank fuel and record level (if applicable)
<br />3. Check day tank controls and pumps. Test operate day
<br />tank controls where available (if applicable)
<br />4. Check all fuel hose, clamps, pipes, components and fittings
<br />5. Check fuel pressure and record readings running and loaded
<br />6. Check governor linkage (if applicable)
<br />7. Water in Fuel Test - Sub -base, day tanks or as noted on
<br />agreement
<br />8. Rupture/ Containment Basin Inspection (if applicable)
<br />G. INTAKE AND EXHAUST SYSTEMS
<br />1. Check air cleaner element
<br />2. Check intake system
<br />3. Check exhaust system and rain cap
<br />4. Check louver operations (if applicable)
<br />H. ENGINE AND LUBRICATION SYSTEM
<br />1. Check lubrication system
<br />2. Check crankcase ventilation system
<br />3. Check spark ignited ignition system (if applicable)
<br />I. GENERATOR OPERATIONS
<br />1. Start and observe generator and equipment operations
<br />2. Verify engine and generator safeties as applicable
<br />J. LUBRICATION OIL AND FILTRATION SERVICE
<br />1. Change lube oil
<br />2. Change lube oil filters, apply date and run hours to filter canister
<br />3. Change fuel filters, apply date and run hours to filter canister
<br />4. Drain sediment from coolant heater where equipped
<br />5. Change coolant filters as equipped, apply date, freeze
<br />point and dca concentration to canister
<br />6. Pressure test cooling system and record PSI readings
<br />7. Check fan, water pump, drives and pulleys
<br />8. Grease serviceable bearings
<br />9. Post Lube service operation of Genset unloaded
<br />10. Oil sample for laboratory analysis when recommended"
<br />11. Change crankcase ventilation filter (if applicable)
<br />K. TRANSFER SWITCH/ SWITCHGEAR
<br />1. Inspect all power and control wiring
<br />2. Inspect switch mechanism and enclosure
<br />3. Inspect controls and time delay settings
<br />4. Check exercise clock
<br />5. Verify remote start control operation
<br />6. Measure and record utility/ source one voltage
<br />L. SYSTEM OPERATIONAL TESTS
<br />1. Genset test with or without load, if not allowed document
<br />decision maker
<br />2. During test without load record engine oil pressure, oil
<br />temperature, coolant temperature, battery voltage, engine
<br />speed, exhaust temperature, coolant pressure, blowby flow,
<br />LTA temperature. Also record generator voltage on all
<br />phases, frequency, current on all phases, load PF, load KW
<br />Load KVA and Load KVAR.
<br />3. Record duration of system test in minutes
<br />M. SITE PRE -DEPARTURE VERIFICATION
<br />1. All applied energy source lock out devices removed
<br />2. All controls and components in AUTO/REMOTE
<br />3. All GENSET breakers ON/CLOSED (except power operated
<br />paralleling breakers)
<br />4. Battery Charger operational/ breaker ON
<br />5. Component heaters enabled/ breaker ON
<br />6. Site Cleanup
<br />Page 13 NA PMFS V1.3
<br />
|