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Summary of Wastewater Treatment System and Overall Procedure <br /> <Types of wastes treated> <br /> Water solution of Zinc Phosphate, Zinc Nitrate and Nickel Nitrate, which comes from rinsing <br /> process Zinc Phosphate pretreatment. <br /> <Treatment process description> <br /> Wastewater from the zinc phosphate rinsing procedure will be collected in an equalization tank. <br /> The transfer pump will pump the wastewater to the reaction and mix tank#1. In this tank, a <br /> coagulant will be added to break the emulsion.A mixer will keep the reaction tank agitated. In this tank, <br /> caustic soda will be added to adjust the final pH, controlled by a pH meter. The treated water will then <br /> flow to the flocculation tank. <br /> In the flocculation tank, polymer will be added to enlarge the floc. The polymer addition will be <br /> agitated by a mixer. The treated water then gravity flows to the clarifier. In the clarifier, the"floc" settles <br /> to the bottom of the clarifier. The treated water exits the clarifier via plug flow through an overflow <br /> baffle/weir arrangement to the sewer. <br /> The settled floc is pumped automatically to a sludge holding tank. The sludge is then pumped <br /> automatically from the bottom of the sludge holding tank to the Beckart recessed plate, gasketed, filter <br /> press for dewatering of the solids. The filtrate out of the filter press will be piped to return back to the <br /> equalization tank for reprocessing. <br /> <Overall Procedure> <br /> 1. Press the green button, 'PROCESS/START/ON", to start the system <br /> 2. System are automatically operated <br /> 3. Follow"Record Procedure for Wastewater Treatment'for daily record <br /> 4. When filter press time-up alarm sounds, see"Filter Press Procedure" <br /> 5. When Drum Empty alarm sounds, see "Drum Change Procedure" <br /> 6. When Polymer need to be added, see "Polymer B-40 Addition Procedure" <br /> 7. Press the red button, 'PROCESS/STOP/OVER", to shut off the system <br /> This procedure is done by maintenance (Plant superintendent for back up) <br />