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112"MODEL MAINTENANCE To remove lip seals, reach into air valve body with a long pin. 2. The second lip seal(43)is positioned with open side of groove Puncture seals and pull through large opening at the bottom of the facing the first lip seal. Use same proceedure as step 1. air valve body. After disassembly, clean all components with a 3. Before inserting the air valve spool, take a clean screw driver non-flammable solvent and inspect for wear and scratches. It is not and swab a large amount of Iubricating grease on both lip seals. a problem if the valve body bore is scratched, it need only be clean. Also swab lubricating grease on Oe diameter of air valve spool. The valve spool must be free of scratches and clean. Scratches can Spool must be assembled chamfered end first. be gently removed from the air valve spool using a 400 grit abra- 4. Make sure end plug O-ring (44) is in position in the O-ring sive paper (very, very fine sandpaper). If scratches cannot be re- groove. Push air valve spool partially into valve body and align moved from air valve spool, replace. If air valve:spooi is scratched, and push air valve spool to the end of channel. Rib on spool the lip seals are contaminated with dirt. Replace lip seals. should be nearer to the closed end of the valve body. 5. Align flats on either side of air valve plug to allow for inser- REASSEMBLY OF THE AIR VALVE tion of bolts on either side of plug and push into valve body. To reassemble the air valve, it is helpful to make a tool out of a 6. Place shuttle valve (6)on the jib of the air valve spool which wire approximately .080" thick(2 mm)and 6" long(16 cin). A coat is visible througb the square hole. Lubricate outer plate surface hanger is a good source for the wire. Shape wire in an "L" shape thoroughly. Place valve plate (5) on shuttle valve. If using origi- with one leg approximately 114" long (6,4 mm). nal valve plata make sure that the side that was facing shuttle plate 1. Hold the valve body in a vice. Next, lightly coat the outer diam- is still facing shuttle plate. If using new valve plate, the side that eter and the inside groove of the lip seal (43). Start to position lip has been lapped and polished should face the shuttle plate. seal into proper slot inside air valve. NOTE: THE OPEN GROOVE 7• Make sure gaskets(4)and (3) are not broken. If they have any OF THE TWO LIP SEALS MUST FACE EACH OTHER. SEE DIA- cracks, replace. To replace gaskets, position and press into GRAM PAGE y. Use a screw driver to position lip seal over slot grooves in intermediate. while gently using the "L" tool to align and push into slot. Final- 8. Position air valve on intermediate aligning holes and insert ly, run screw driver around the lip seal to make sure lip seal has bolts (11). Apply 30 in-pounds of torque. properly positioned in slot. Seal must not be twisted U.S. Patent No. 5232352 PECIFI ATI NS xa� CAPACITY: Adjustable 0 - 14 GPM (53,2 meters) 10.50 AIAMAXIMUM TEMP.: Kn-5 models, 200'F (93'C) �x5(10T) UST Other models, 150'F(66"C}MAXIMUM AIR PRESSURE: 100 psi. (6,8 bars)DRY LIFT CAPACITY 0 100 psi (6,8 bars):Models with Teflon balls- 10 feet(3 meters) Othermodels - 15 feet (4,5meters) WEIGHT: KN-5 models - 11 pounds (5 kg.) 1i0 � +Ta°►—IOther models- 8 pounds(3,6 kg.} tom' n�i c102 MAXIMUM SOLIDS: 118" (3,2 mm) t ' T.55withMunin1M AIR SUPPLY: Inlet - 114" NPT Female {199) Outlet-318" NPT FemaleDISCHARGE FLOW-Liters/Min. U) 100 7,8 15.2 22.1 30.4 98,0 • 4816 S92 290 FLUID INLET/DISCHARGE: 1/2" NPT Female Q (6d1 _z\ �B ARCON UMPTI -SCF it MAINTENANCE LUBRICATING GREASE: IL (S.4) �s {"'E ru Use only a non-synthetic, petroleum based lubricat- J z n ing grease(without EP additives)for all internal lubri- a (4.1) I+'n' LL Cation. t3.4t z 0 Recommendations: z c�1 rn+l Carleton-Stuart Corp. MagnaLube G s Lubriplate Multilube A or tat t„E, o Lubriplate Gear Shield Heavy W 6 DO NOT USE AIR LINE LUBRICATION. 2 DISCHARGE FLOW—U.S.GaksJMIn.12 '. ------- FIV WARRANTY Your ALL-FLD Double DEaphragm W r^P la wanaMed to tf+e orsghral user a irasi ddeAs In wmlanenah p or mtladab urxbr rormal use(rarrtal use aradudedl for five years after the date d purchase Arty pump whloh ti datt+minad la htl defaetiva In materW and �RM itrwdALL•FLO Pimp Co,ahippkp 6a*ya prapal4 wH M npNad or repkoed M AL4FLCr oPtbn.All-PLO hasdeadlllI�, tforltdelerlrae- ouch Nlustratbm end deeoripllons are nd a wxrernyr THE ABOVE pfPRFS3 WARRANTY 18 INLIEU OF AND DCWDE3 ALL OERWARFIATIE5, EXPRESS PLIE ,ICLUDING.WITHOUT LIMITATION,MERCHANTABILITY OR FITNESS FOA A PARTICULAR PUR- SE. wawear ar demego or fANrre which In the Judgen*M o1 ALL-FLO ariams from mouse,abrasion,oonoalw4 negfirnce, aoddeMal damage•fau5y IrtsteEatlon a tan+pering. N ALL-FLO Inspection dlscbsea no dMed hr material or warkrrensi+p,repair or rppiaoemed and rotum will be made el a�orty drarpes.Pur- .chaser draN give wrNlen rotkoe of arry dalm to ALL-FLO wlErin ten days aNer dhmvary d anr alleged detect.ALL-FL O SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAFNIG$S,LOSSES, DELAYS,LABOR COSTS OR ANY OTHER EXPENSE DIRECTLY OR INDIRECTLY ARISING FROM USE OF THE PUMP,ITS LIABILITY BEING EXPRESSLY LIMITED TO THE RE- PLACEMENT OR REPAIR OF ANY DEFECTIVE PUMP OR AN ALLOWANCE OF CREDIT THEREFORE. THE REMEDY AND RECOVERY OF THE PURCHASER ON ANY CLAIM AGAINST ALL-FLO,WHETHER BASEO ON CONTRACT,THIS WARRANTY OR ANY ALLEGED NEGLIGENCE SHALL BE AS STATED AND LIMITED HEREIN AND SHALL BE EXCLU- SIVE. AF 1/2” 10194 Page 8 ZO$ 02 S7