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06/27:2002 12:57 FAX 425 251 8782 BARGHAUSEN REDJACKET" INSTALLATION INSTRUC'T'IONS FXV LEAK DETECTORS FX1V Part No. 116-056-5, FX2V Part No. 116-057-5 Fx1DV Part No. 116-058-5, FX2DV Fart No- 116-059-5 Thr rollvwing detlned terms are treed ShrouPhout this literature to bring R98MIo11 to Ilia pre5ente of h82dt08 ofwrlslu risk levels,or tu Important lnrormatlan ranremlpit rhe fife of the product Jndimtes preeemm r a hrunrd which will rauax srNrrrr.+erounal lrlury. lndlear-p. once of a hazard which uolf or cnn corm minorparmnal a d"[1,or suhsuanclal property damatibe If IgnorM. I.M.death or yubxantlal property damage if Ignored. lad 01 il—"cn dii ha-and which cnn mtn SPWiY]H!7mnNl Injury. lndkater.special Inoc uctlons on lnstallatlons.aporaxlan,or malnte- (teoxh ar subs_Q property dam89p it Ignored_ �'''jam mace which qrN 1"voel nt Dur not reiered to personal injury hamrde. Before installing leak detector,review the application section in leak detector manual#5191 for limitations or restrictions on usage. This instruction sheet should be kept with the end user of Lhe leak detector for reference. When using 117-182 Big-Fla Diaphragm Valve,refer to installation instructions*041-994 included with the valve. When using an FXV model leak detector with adapter housing#038.072.5, refer to installation instructions#041-415-1 included with the housing.FXV Leak Detectors are for use with all UL-Listed 4-ynch Red Jacket mndcls containing a T"or"AG"prefix:FE Petro UL-Listed 4-inch"STP"models:Tokhelm UL- Listed 4-inch models—585A-34 and 565A-15f1- EMEMM Tampering with the screws or seals on this leak detector may inhibit operation and will void warranty. This Red jacket leak detector is to be installed into the two- 2. Remove the two-inch plug from the top of the Red inch threaded tapping on top of the Red Jacket submersible Jacket pump. If the two-inch plug is found to be so pump.The FX17V models are specially designed for use with tight that it cannot be removed, the submersible diesel fuel and should be used in diesel applications to provide should be removed From the tank and placed its a vise. the approptiate operating characw3istics. For proper installa- Remove the functional clement assembly next to the tion,the following steps should be fallowed in sequence: pipe plug, The plug should then come out readily if a large pipe wrench is used. Replace functional ele- DO NOT wire submersible pumps to run meet assembly securely and replace the pump In the continuously.Red Jacket line least detec- tank. (See Step 3 before replacing pump). tors%vill not performleak tests onpumping 3_ Examine straight bore below two-inch thread for systems that run continuously. corrosion roughness. if found to be rough, smooth with fine emery paper. • ALL AIR musT 13&OUT OF THE SYSTEM 4. Apply LrLClassified noir-toxic pipe thread sealant to FOR THE LEAK DETECTOR TO WORK the two-inch threads on the detector. Lubrlrate PROPERLY.Before installing leak detec- 0-ring,on the leak detector. for in the pump, fill the system with 5- Serew the leak detector Into the pump. Tighten with product by running the pump and deIiv- a wrench(top hex is 1-114 inch). ering product from each dispenser 6. Installation of vent tube and snap tap connectors. (starting with the farthest from the pump For MV models and working to the pump)until all air is removed from system. a. Remove 114-loth pipe plug from[ink test port In the Packer(on6-inch Big-Flo appllca- Certain regulatory bodies require that leak detectors remain tiuns,remove the 114-inch pipe plug from the in the system after the lines have been installed.Thelinesmay riser/flange,assembly). be purged of air by back-pressuring the lines with an Inert gas, b- Apply a UL classifled non-taxis pipe thread such as helium or nitrogen,to a pressure of 25 psi(172 kPa). sealant to the threads of the 114-Inch NPT This may be dome at the impact valve under the dispenser, straight vent tube fitting and install in tank When this pressure has been reached,the leak detector will be test port of the packer. On 6-inch Big-FIci In the open position- By turning on the pump and gradually applications,the 114-inch NPT straight vent bleeding the gas from the line through a valve at the impart tube fitting may be installed into the riser/ valve of the farthest dispenser,the line may be purged of air. flange assembly. L. Apply a UL-classified non-toxic pipe thread Disconnect power to the submersible sealant to the threads of the 1/4-inch NPT pump and relieve pressure before install- 90-degree Lent tube fitting and install in the ing or removing petroleum equipment. leak detector vent opening in the cap of the leak detector. I- Disconnect power to pump at the load center. Tag or d. Install the vent tubing into both fittings and lock out the breaker to avoid the pump being turned Lighten. an accidentally. 042-106-1 Rev.5 12136