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<br /> K. PROJECT COMPLETION
<br /> E, FIBERGL&55 REINFORCED EPDXY PIPIN • SYSTEM TESTING
<br /> 4, GROUNDIN 1' CLEAN-
<br /> 1. GENERAL
<br /> a) ,iyR AIR TO PIPE TH°T CONTAINS OR UK PREVIO Is Y� THE GROUNDING SYSTEM SHALL BE INSTALLED IN ACCORDANCE WITH THE °) THE CONTRACTOR SHALL CLEAN-UP
<br /> OF
<br /> THE JOB SNE PRIOR TO THE 76 PRODUCTS COMPANY
<br /> PRODUCT. USE NITROGEN OR OTIiFR NON-FLAMMABLE CJ:S. LATEST EDITION OF THE NATIONAL ELECTRIC CODE. ALL MOTORS, REPRESENTATIVE ACCEPTANCE OF THE WORK. DIRT EXCESSES AND DEBRIS SHALL T 1
<br /> 1 STARTING EQUIPMENT, AND CONDUIT SYSTEMS SHALL BE GROUNDED. THE REMOVED TO REVEAJ. A CLEAN SITE APPEARANCE. ANY DAMAGE DONE BY THE COMPACTOR 70
<br /> b) PIPE UNDER PRESSURE CAN FAIL CATASTROPHICALLY IF ALL FITTINGS ARE NOT WATER SUPPLY LINES AND STEEL BUILDING SHALL BE MADE PART OF THE ANY PART OF THE SITE SHALL BE CORRECTED AT HIS EXPENSE.
<br /> SECURED. MAKE SURE ALL GLUED FITTINGS AND JOINTS ARE CURED. GROUNDING ELECTRODE. THE GROUNDING ELECTRODE CONDUCTOR SHALL BE
<br /> b) ALL TANK SUMPS AND DISPENSER BOXES SHALL BE LEFT CLEAN, DRY, AND FREE OF
<br /> SIZED ACCORDING TO THE NATIONAL ELECTRIC CODE (1990). BUT SHALL
<br /> BE NO SMALLER THAN A 6 AWG COPPER. ANY CONSTRUCTION DEBRIS.
<br /> c) SCHEDULE ALL INSPECTIONS WITH A MINUMUM OF 24 HOURS.
<br /> AO7Kf R7 75 PRODUCT COMPANY REPRfSENTATICE, 5. WARRANTY START-UP c) PERCEPTIBLE WATER IN TANKS AND COMNNMENT AREAS SHALL BE REMOVED BY THE
<br /> CONTRACTOR.
<br /> a) MONITOR SYSTEM START-UP TO BE DONE BY 76 PRODUCTS COMPANY OEM FIXED FEE
<br /> MAINTENANCE CONTRACTOR. START-UP TO BE SCHEDULED THROUGH THE DISTRIBUTOR, A 2. DOCUMENTATION
<br /> MINIMUM OF 48 HOURS IN ADVANCE.
<br /> THE FOLLOWING DOCUMENTATION IS TO BE SUBMITTED TO THE 76 PRODUCTS COMPANY
<br /> 2. PIPIN TEST MANIFOLD
<br /> b) THE VEEDER-ROOT SYSTEM TO BE CONFIGURED PER THE PROTOCOL SHOWN ON DRAWING J- REPRESENTATIVE UPON COMPLETION OF THE PROJECT;
<br /> a) CONTRACTOR 10 PROVIDE TANK TEST MANIFOLD PER MANUFACTURER'S INSTALLATION 0.5. a) XERXES TANK INSTALLATION CHECKLIST
<br /> INSTRUC11ONS AND THESE SPECIFICATIONS.
<br /> G. DISPENSER CONTAINMENT PANS b) VAPORLESS MANUFACTURING WARRANTY REGISTRATION
<br /> b) CONTRACTOR TO FURNISH AIR PRESSURE GAUGE WITH A MAXIMUM FULL SCALE READING
<br /> OF 100 PSIG WITH i PSIG INCREMENTS FOR PRIMARY PIPING TEST, USE A PRESSURE GAUGE 1, PUMP ISLAND INSTALLATION c) ALL PERMIT DRAWINGS
<br /> WITH A MAXIMUM FULL SCALE READING OF 15 PSIG WITH 1/4 OR 1/10 PSIG INCREMENTS
<br /> FOR SECONDARY PIPING TEST. PRESSURE GAUGE TO BE IN GOOD REPAIR, AND HAVE A INSTALL DISPENSER BOXES TRUE AND LEVEL. USE MANUFACTURER d) COMPLETED PERMIT CARDS
<br /> CAUBRATION DATE WITHIN 30 DAYS OF USE. PRESSURE GAUGES DAMAGED OR OUT OF PROVIDED LEVELING LUGS. CONTRACTOR TO ENSURE THAT ALL FACTORY
<br /> CALIBRATION WILL NOT BE PERMITTED. PROVIDED VALVES AND FITRNGS ALIGN WITH DISPENSER FITTINGS.
<br /> - - NOTIFY 76 PRODLCTS COMPANY REPRESENTATIVE OF ANY MISALIGNMENT. e) AS-BUILT DRAWINGS
<br /> 3, TESTING OF PRIMARY PIPE REWORKING OF DISPENSERS OR DISPENSER BOXES IS TO BE DONE BY
<br /> AUTHORIZED SERVICE REPRESENTATIVE ONLY.
<br /> a) CAP ALL SHEAR VALVES, AND FLEXIBLE CONNECTORS AT THE TANK.
<br /> 2. _DISPENSERS AT GRADE
<br /> b) CONNECT THE TEST MANIFOLD TO AN TEST PORT ON A SHEAR VALVE, ENSURE THAT
<br /> ALL REMAINING FITTINGS ARE PROPERLY DOPED, PLUGGED AND TIGHTENED. °) IN JURISDICTIONS WHERE IS REQUIRED BY HANDICAP CODE, AND PERMITTED BY THE -.
<br /> LOCAL AGENCIES, THE DISPENSERS SHALL BE BOXES SHALL BE INSTALLED WITHOUT
<br /> c) PRESSURIZE THE PRIMARY PIPE TO 25 PSIG. SOAP THE UNE, FITTINGS AND ISLANDS.
<br /> CONNECTORS TANK CHECK FOR ACTIVE BUBBLES INDICATING A LEAK.
<br /> b) THE DISPENSER BOXES ARE TO BE INSTALL-EO TRUE AND LEVEL
<br /> d) IF THERE ARE NO LEAKS, PRESSURIZE THE PIPE TO 75 PSIG, SOAP THE UNES,
<br /> FITTINGS, AND CONNECTORS AGAIN, CHECK FOR ACTIVE BUBBLES INDICATING A LEAK. c) THE SURROUNDING CONCRETE IS TO BE SLOPED AS TO PREVENT WATER FROM FLOWING
<br /> LEAVE AT TEST PRESSURE FOR A PERIOD OF 30 MINUETS. MONITOR FOR ANY PRESSURE INTO CONTAINMENT BOXES.
<br /> CHANGES.
<br /> 3. TESTING OF DISPENSER BO%ES
<br /> e) REDUCE PRESSURE TO 25 PSIG, AND MONITOR DAILY TO CHECK FOR ANY DAMAGE
<br /> DURING CONSTRUCTION, UPON COMPLETION OF THE PIPING AND ELECTRICAL INSTALLATION, AL
<br /> DISPENSER BOXES SHALL BE WATER TESTED FOR TIGHTNESS. WATER IS TO 2
<br /> 2 4. TESTING OF SECONM PIPE BE FILLED TO THE TOP OF THE CONTAINMENT BOXES. VISUALLY INSPECT
<br /> BOX FOR LEAKS AND MONITOR OR 24 HOURS. IF THERE IS NO LOSS OF
<br /> o) MAINTAIN PRESSURE ON THE PRIMARY PIPE. CAP AND PLUG ALL OPEN FITTINGS ON WATER, THE BOX SHALL BE CONSIDERED TIGHT. REMOVE ALL WATER WITH
<br /> THE SECONDARY PIPING. CONTRACTOR PROVIDED SIPHON PUMP
<br /> b) CONNECT TEST MANIFOLD TO SECONDARY TEST FITTING IN TANK SUMP, H. GASOCINE DI P Ns Rc
<br /> c) PRESSURIZE THE SECONDARY PIPE TO 5 PSIG. SOAP THE LINE, FIRINGS AND I. AS SPECIFIED ON GENERAL ARRANGEMENT DRAWING, CONTRACTOR SHALL LEVEL AND
<br /> CONNECTORS TANK CHECK FOR ACTIVE BUBBLES INDICATING A LEAK. LEAVE AT TEST ANCHOR EACH DISPENSER TO CONCRETE ISLAND PER DRAWING J - 2 OR J - 2D.
<br /> PRESSURE FOR A PERIOD OF 30 MINUETS, MONITOR FOR ANY PRESSURE CHANGES.
<br /> 2. PADLOCK ALL DISPENSER NOZZLES AND ALLOW DISPENSER SHIPPING CARTON OR
<br /> d) MAINTAIN PRESSURE AND MONITOR DAILY TO CHECK FOR ANY DAMAGE DURING CRATING TO REMAIN OVER DISPENSER FOR PROTECTION AFTER INSTALLATION.
<br /> CONSTRUCTION.
<br /> I, DISPENSER CALIBRATION
<br /> 5, ACCEPTANCE PRIOR TO BACKFILL
<br /> 1. DISPENSER METERS SHALL BE ADJUSTED AS NEAR AS POSSIBLE TO ZERO ERROR.
<br /> a) ALL UNDERGROUND PIPING SYSTEMS SIWl BE INSPECTED PRIOR TO BACKFILL BY A
<br /> 76 PRODW75 COMPANY REPRESENTATIVE. 2. ADVISE 76 PRVOX75 COMPANY REPRESENTATIVE OF ANY METER THAT CANNOT BE HELD
<br /> TO PLUS-OR-MINUS 3 CUBIC INCHES OF TOLERANCE IN A 5 GALLON MEASURE, FOR REPAIR
<br /> b) REPRESENTATIVE SHALL VERIFY 1/4- PER FOOT PIPELINE FALL WITH CONTRACTOR UNDER MANUFACTURER'S WARRANTY.
<br /> SUPPLIED 4 FOOT BUILDER'S LEVEL
<br /> 3. TEST WILL BE MADE ACCORDING TO METHODS PRESCRIBED BY DEPARTMENT OF WEIGHTS
<br /> c) ALL PRODUCT PIPING WILL BE VISUALLY INSPECTED FOR ANY PRODUCT MIS-MATCHES AND MEASURES.
<br /> OR PRODUCT CROSSES,
<br /> J. FINAL SYSTEM TESTING
<br /> d) INSPECTION BY 76 PRODUCTS COMPANY REPRESENTATIVE DOES NOT RELIEVE
<br /> CONTRACTOR OF RESPONSIBILITY FOR PROPER INSTALLATION. I. RETR01 FLIM PRODUCTS FOR TESTING EQUIPMEM
<br /> F. MONITOR EI F iRl "I INST IIA AnON o) THE CONTRACTOR SHALL REQUEST THE 76 PRODUCTS CVAIPANY REPRESENTATIVE TO
<br /> ARRANGE FOR DELIVERY OF PETROLEUM PRODUCTS 48 HOURS BEFORE PRODUCT IS REQUIRED
<br /> 1. CONDUIT RUNS FOR TESTING EQUIPMENT,
<br /> o) ALL EXPOSED CONDUITS SHALL BE INSTALLED STRAIGHT AND TRUE WITH REFERENCE TO b) IMMEDIATELY AFTER THE DELIVERY, CONTRACTOR AND 76 PROUXIS COMPANY
<br /> THE ADJACENT WORK, WHEN A NUMBER OF ADJACENT CONDUITS RUN IN THE SAME REPRESENTATIVE SHALL TOGETHER ACCURATELY GAUGE THE PETROLEUM PRODUCT WITH A
<br /> DIRECTION, THEY SHALL RUN PARALL.EL.. GAUGE STICK AND RECORD THE DELIVERED OUANTNY OF PRODUCT.
<br /> b) ALL CONDUITS SHALL BE A MINIMUM OF 24" BELOW GRADE, AND BACKFILL WITH A c) UPON COMPLETION AND ACCEPTANCE OF CONSTRUCTION WORK BY THE 76 PROOW75 COMPANY
<br /> MINIMUM OF 12" OF CLEAN WASHED SAND. CONDUITS IN THE TANK EXCAVATION AND PIPING REPRESENTATIVE,
<br /> RECORDRESENFORCOMPARISON THE WITH THTOR E FIRST REPEAT THE
<br /> E GAUGING PROCEDURE AND
<br /> TRENCHES SHALL BE BACKFILLED THE SAME MATERIAL USED FOR THE TANK AND PIPING
<br /> BACKFILL 2. FINAI SYSTEM PRECI519N TEST
<br /> 3 c) ALL CONDUCTS RUNS SHALL BE INSTALLED SO AS TO AVOID PIPING. CONDUITS SHALL BE INSTALLED SO THAT THERE Sa) THE TANK AND PIPING SYSTEMS MUST PASS A FULL SYSTEM PRECISION TEST PURSUANT
<br /> HALL NO BE LESS THAN 12' CLEARANCE TO PIPING EXCEPT TO SECTION 2643, SUB SECTION (b) OF THE CALIFORNIA CODE OF REGULATIONS, TITLE
<br /> AT CROSSING WHERE SPACE WILL BE AS GREAT AS THE CONSTRUCTION WILL PERMIT. WHERE 23, PRIOR TO FINAL APPROVAL.
<br /> CONDUITS CROSS PIPING, THE CONDUCT IS TO BE INSTALLED UNDERNEATH THE PIPING.
<br /> d) CONDUIT SYSTEMS AND AL CONDUCTING WIRE ENCLOSURES SHOULD BE SECURELY b) INSTALLING CONTRACTOR TO COORDINATE SCHEDUUNG WITH 76 PRODUCTS COMPANY TANK
<br /> BONDED TOGETHER, TESTING CONTRACTOR. 76 PRODUCTS COMPANY 70 ARWGf_AND PAY FOR TANK TEST:
<br /> 2. CONDUIT IN HAZARDOUS LOCATIONS c) TANK TESTING CONTRACTOR SHALL PROVIDE AL TEST RESULTS TO 76 PRODUCTS COMPANY
<br /> AND LOCAL AGENCY INSPECTORS AS REQUIRED.
<br /> a) IN EACH CONDUIT RUN ENTERING AN ENCLOSURE FOR SWITCHES, PANEL BOARDS, d) CONTRACTOR TO BE PRESENT DURING TESTS TO ASSIST TESTER.
<br /> WIREWAYS, CIRCUIT BREAKERS, OR OTHER APPARATUS THAT MAY PRODUCE SPARKS, ARCS, OR
<br /> HIGH TEMPERATURES, SEALS SHALL BE INSTALLED 18" FROM SUCH ENCLOSURES. e) TEST FLUID FOR PRODUCT TANK TO BE THE DESIGNATED PRODUCT FOR THE SPECIFIC
<br /> b) THE SEAL FITTING SHALL BE THE FIRST CONDUIT FITTING AFTER THE CONDUIT TANK.
<br /> EMERGES FROM THE EARTH OR CONCRETE. I) IF AN UNDERGROUND WASTE OIL TANK IS TO BE INSTALLED, THE TEST FLUID IS TO
<br /> c) METAL CONDUITS, CONTAINING NO UNIONS, COUPUNGS, BOXES OR FITTINGS, THAT BE WATER. CONTRACTOR TO FILL TANK TO TOP OF FILL TUBE IN PREPARATION FOR
<br /> PASS COMPLETELY THROUGH A HAZARDOUS LOCATION, WITH NO FITTINGS LESS THAI 12' TESTING.
<br /> BEYOND EACH BOUNDARY SHALL NOT BE REQUIRED TO BE SEALED IF DIE TERMINATION 9) UPON SUCCESSFUL COMPLETION OF TANK TESL, THE CONTRACTOR SHALL PUMP OUT ALL
<br /> POINTS OF THE UNBROKEN CONDUITS ARE IN UNCVSSIFlED LOCATIONS. WATER FROM THE WASTE OIL TANK AND LEGALLY DISPOSE OF IT.
<br /> 3. MRFc AND fM 1 VAPOR BIOCKAGE T �T
<br /> a) RACEWAYS SHALL BE COMPLETE AND PERMANENTLY IN PUCE BEFORE INSTALLATION OF VAPOR BLOCKAGE TEST ON THE VAPOR RECOVERY PIPING IS REQUIRED WITH
<br /> CONDUCTORS. IN 30 DAYS (OR AS REQUIRED BY LOCAL AIR QUALITY AGENCY) AFTER
<br /> b CONDUCTORS SHALL BE CLEAN WHEN INSTALLED. ALL CONDUCTORS SHALL BE OPENING SITE. FORWARD ALL TEST RESULTS TO THE APPROPRIATE
<br /> CONTINUOUS AND WITHOUT SPLICES BETWEEN JUNCTION BOXES. WHERE SPLICES ARE MADE, AGENCY(S) AND 76 PRO UC75 COMPANY REPRESENTATIVE.
<br /> THE INSULATION COLOR OF EACH ELECTRICAL CIRCUIT SHALL BE CONTINUOUS THROUGH RS 4, LEAN DETECTOR FUNCTION TEST
<br /> LENGTH,
<br /> c) WIRING DIAGRAM - FOR TYPICAL WRING (TO USED AS GUIDELINE ONLY) SEE DRAWING INSTALLING CONTRACTOR TO PERFORM LEAK DETECTOR FUNCTION TEST PER
<br /> J - 7, MANUFACTURES INSTRUCTIONS. TEST TO BE WITNESSED BY 76 PRODUCTS COMPANY
<br /> USE APPLICABLE SECTIONS ONLY
<br /> REVISED DESPW va m S EV CKI) ° APPROVAL RECORD APPROVALS 4
<br /> 4 © UNION OIL OF CALIFORNIA, dba UNOCAL, 1994 REV DATE ,& DRAWN BY TAIT
<br /> THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN IS ISSUED FOR C.U.P. CHECKED BY WD UNDERGROUND FUEL TANKS
<br /> GENERAL SPECIFICATIONS PIPING AND TESTING
<br /> CONTINUED F
<br /> PROPRIETARY TO UNION OIL OF CALIFORNIA (UNOCAL) AND HAS ISSUED FOR PLAN CHECK neo xmac urNaal °n ( )
<br /> BEEN FURNISHED IN CONFIDENCE AND ARE SUBJECT TO THE ROM J-0.2
<br /> TERMS OF A SEPARATE SECRECY AGREEMENT BETWEEN UNOCAL ISSUED FOR GEN. BID
<br /> AND THE RECIPIENT. THE RECIPIENT IS NOT TO COPY, DUPLICATE are 1-27-97 g " " �0 DgA"Na N0 a
<br /> REAL SIELT
<br /> OR DISCLOSE THE CONTENTS TO ANY PERSON OR ENTITY EXCEPT ISSUED FOR CONSTRUCT. ' PRODUCTS COVANr
<br /> AS EXPRESSLY AUTHORIZED BY SAID AGREEMENT OR BY UNOCAL RECORD DRAWING I�IR�°S"
<br /> SCALE NONE J - 0 . 2A O
<br /> Q1g1"m>
<br /> IN WRITING.
<br /> F -
<br /> II
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