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4REDJACKET- INSTALLATION INSTRUCTIONS FXV LEAK DETECTQRS FX1V Part No. 116-056-5, FX2V Part No. 116-057-5 Fx1DV Part No. 1.16-058-5, FX2DV Part No. 116-059-5 TTe following defined terms are unad throughout this h eratureto bring attention to the presence of hazards ofvarious rink level.,or to important irdbrmetion conrerning the life of the product indicates Presence ofa hazard which wit/cause seoere personal injury' indicates Presence ofa hazard which will ocean rauno minorperwnral s death nub al property damage ifignured. • iryury,deothor sulastardal property damage ifignored. indicates presence ofa hazard widrh mnraweeevere personal iryury, indicates special instructions on imtalletium,operation.ormainta- deathorsubstansial propertydamage ifignomd. nancewhi ereimportantbutnotrolstedtopereonalin)uryharards. IffVM Before installing leak detector,review the application section in leak detector manual#5191 for limitations or restrictions on usage. This instruction sheet should be kept with the end user of the leak detector for reference. When using 117.182 Big-Flo Diaphragm Valve,raver to installation instructions#041.994 Included with the valve. When using an FXV model leak detector with adapter housing #038-072.5, refer to installation instructions#041.415.1 included with the housing.FXV Leak Detectors are for use with all UL-Listed flinch Red Jacket models containing a'T"'or"AG"prefix;FE Petro UL-Listed 4-inch"STP"models;Tokbelm UL- Listed 4-inch models—585A-34 and 585A-150. Tampering with the screws or seals on this leak detector may inhibit operation and will void warranty. This Red Jacket leak detector is to be installed into the two- 2. Remove the two-inch plug from the top of the Red inch threaded tapping on top of the Red Jacket submersible Jacket pump. if the two-inch plug is found to be so pump.The FXDV models are specially designed for use with tight that it cannot be removed, the submersible diesel fuel and should be used in diesel applications to provide should be removed from the tank and placed in a vise. the approptiate operating characteristics. For proper installa- Remove the functional element assembly next to the tion,the following steps should be followed in sequence: pipe plug. The plug should then come out readily if large pipe wrench is used. Replace functional ele- ])O NOT wire submersible pumps to run ment assembly securely and replace the pump in the continuously.Red Jacket line laak detec- tank. (See Step 3 before replacing pump). tors will not perform leaktestsonpumping 3. Examine straight bore below two-inch thread for systems that run continuously, corrosion roughness. If found to be rough, smooth with fine emery paper. ALL AIR MUST BE OUT OF THE SYSTEM 4. Apply UL-Classified non-toxic pipe thread sealant to FORTH LEAK DETECTOR TO WORK the two-inch threads on the detector. Lubricate PROPERLY.Before installing leak detec. 0-ring on the leak detector. for in the pump, fill the system with 5. Screw the leak detector into�the pump. Tighteq'with product by running the pump and deliv. a wrench(top hex is 1-1/4 inch), ering product from each dispenser 6. Installation of vent tube and snap tap connectors. (staining with the farthest from the pump For FXZVneodels and(working fo the pump)until all air is e a. Remove 1/4-inch p plug from tank test removed from system. ( p g port in the Packer(on 6-inch Big-Flo applica- Certain regulatory bodies require that leak detectors remain tions,remove the 1/4-inch pipe plugfromthe in the system after the lines have been installed.Thelines may riser/flange assembly). be purged of air by back-pressuring the lines with an inert gas, b. Apply a UL-classified non-toxic pipe thread such as helium or nitrogen,to a pressure of 25 psi(172 kPa). sealant to the threads of the 1/4-inch NPT This may be done at the impact valve under the dispenser. straight vent tube fitting and install in tank When this pressure has been reached,the leak detector will be test port of the packer. On 6-inch Big-Flo in the open position. By turning on the pump and gradually applications,the 1/4-inch NPT straight vent bleeding the gas from the line through a valve at the impact tube fitting may be installed into the riser/ valve of the farthest dispenser,the line may be purged of air. flange assembly. c. Apply a UL-classified non-toxic pipe thread Disconnect power to the submersible sealant to the threads of the 1/4-inch NPT pump and relieve pressure before install- 90-degree vent tube fitting and install in the ing or removing petroleum equipment. leak detector vent opening in the cap of the leak detector. 1. Disconnect power to pump at the load center. Tag or d. Install the vent tubing into both fittings and lock out the breaker to avoid the pump being turned tighten. on accidentally. 042-106.1 Rev.B 12196