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The standard kit includes the following materials and tools: If you're not sure how fast it will set up, it is better to mix several small batches rather than one big one. d. Application BOX A Using the paint brush provided, DAB the resin mixture into the 4 each 1 Qt. bottles PLASTEEL® resin cloth rather than painting it on.You are trying to completely soak the matting with resin,not just cover it. BOX B 1 each 1 Qt.bottle Resin emulsifier or Acetone 4 each 1 Oz. bottles Catalyst 6 each Star Mats 10 each Mat strips e. Pipe and Risers For standard threaded fittings:Apply resin to the base of the pipe 6 each Plug mats and top of tank and push down the matting circle as shown. 1 - 3 each 4"Flat pipe plugs Impregnate with resin. Impregnate the strips of matting and wrap like tape around the 2 each Paint stirring sticks joint starting at the base and working upward. Apply any leftover 2 each 1-1/2"Paint brushes resin to the outside of the joints when done wrapping. 3 each Mixing cups For special bolt-up flanges: Apply generous coating of resin to exposed metal edges of flange and wrap with resin impregnated 1 each Sheet 60 grit sandpaper matting strips.Apply leftover resin to nuts and bolts. 4 each Hook Mats Additional material is supplied when tank configured with containment collars,special fittings,manholes or extension spools. b. Preparation Do not mix the catalyst with the resin until all the pieces you wish i p to impregnate have been fitted in place and the 1" strips of mattingti are laid out next to their corresponding pipe connections. Once the resin and catalyst are mixed,a chemical reaction begins that cannot be reversed. Working time for a mixed batch is about 30 minutes at f. Steel Plugs 70° F. Higher temperatures make it set up more quickly,shortening After fitting fiberglass matting,lift it up and apply mixed resin to working time. For example, at 100°F. you will have approximately the top of the tank surface where the matting will contact. Stick 15 minutes of working time. The key things to remember are: matting over plug into wet resin and totally impregnate matting with (1) Be prepared and have all parts prefitted and in place before resin,dabbing in with paint brush as described above. mixing the resin. (2) Mix only as much resin as you can use in 30 minutes and mix it thoroughly — stir for at least 1 minute. g. Manhole,Extension Spool and Handling Hooks (3)Work quickly and efficiently. Lower temperatures increase resin Apply generous coating of resin impregnated matting strips to set-up time and require additional catalyst. exposed metal edges and to handling hooks(matting precut).Apply c. Mixing the catalyst leftover resin to nuts and bolts except on access cover. Resin and catalyst must be mixed in the proper proportions so h. Cleanup that the resin will harden properly. Below is a list of some various Hands and tools may be cleaned with Resin Emulsifier before size batches you could mix. the resin has hardened. No solvent will work once the resin has hardened. RESIN CATALYST NOTE: The PLASTEEL°tank installation is not complete until all 1 qt. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2 oz. exposed steel surfaces on tank are sealed with the PLABTEEL" 1 pint . . . . . . . . . . . . . . . . . . . . . . . . . . .1/4 oz. fiberglass resin. 1 cup . . . . . . . . . . . . . . . . . . . . . . . . . . .1/8 oz. For additional assistance or information, call your PLASTEEL®tank factory below: Licensed PLASTEEL COMPOSITE®tank manufacturers BERTOTTO,BOGLIONE S.A. INSTALL RZESZOW INDUSTRIA ACERO HALL TANK CO. TECNOECO CHILE K d T STEEL METAL PRODUCTS TANX INC. TALLER EL RETONO C.A. INDUSTRIAS Marcos Juarez,Argentina Rzeszow,Poland Quito,Ecuador N.Little Rods,AR Santiago,Chile Twin Falls,ID Suwanee,GA Claremont,NH Barquisimeto,Venezuela METALICAS,S.A., (501)945-3211 (208)733-2554 (770)945-8383 (603)543-1272 San Pedro Sula, TANOUES GUMEX INDUSTRIAS CORREAGUA ERMETRA INDUSTRIA Fax(501)945-4477 Fax(208)733-7239 Fax(770)932-5671 Fax(603)543.1270 METALURGICA RIMA Honduras Panama,Panama Betim,Brazil Torreon,Mexico Guaira,Brazil FORM INST-0201C